Section 6 Service and Appearance Care
Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Accessories and Modifications . . . . . . . . . . . . . . . . . . 6-4
California Proposition 65 Warning . . . . . . . . . . . . . . . 6-5
California Perchlorate Materials Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Doing Your Own Service Work . . . . . . . . . . . . . . . . . . 6-5
Adding Equipment to the Outside of the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Gasoline Octane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Gasoline Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
California Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Additives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Fuel E85 (85% Ethanol) . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Fuels in Foreign Countries . . . . . . . . . . . . . . . . . . . . . 6-11
Filling the Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Filling a Portable Fuel Container . . . . . . . . . . . . . . . 6-13 Checking Things Under the Hood
. . . . . . . . . . . . . . .6-14
Hood Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Engine Compartment Overview . . . . . . . . . . . . . . . . 6-16
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
Engine Oil Life System . . . . . . . . . . . . . . . . . . . . . . . . 6-20
Engine Air Cleaner/Filter . . . . . . . . . . . . . . . . . . . . . . . 6-21
Automatic Transmission Fluid (4-Speed Transmission) . . . . . . . . . . . . . . . . . . . . . 6-23
Automatic Transmission Fluid (6-Speed Transmission) . . . . . . . . . . . . . . . . . . . . . 6-26
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30
Engine Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-31
Engine Overheating . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34
Overheated Engine Protection Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-36
Engine Fan Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-37
Power Steering Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . 6-37
Windshield Washer Fluid . . . . . . . . . . . . . . . . . . . . . . 6-38
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-39
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-43
Jump Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-44
6-1
A.Engine Air Cleaner/Filter on page 6‑21.
B. Coolant Surge Tank and Pressure Cap. See Cooling System on page 6‑30.
C. Positive (+) Terminal. See Jump Starting
on
page 6‑44.
D. Battery on page 6‑43.
E. Engine Oil Fill Cap. See “When to Add Engine Oil”
under Engine Oil on page 6‑18.
F. Automatic Transmission Dipstick. See “Checking
the Fluid Level” underAutomatic Transmission
Fluid (4-Speed Transmission)
on page 6‑23or
Automatic Transmission Fluid (6-Speed
Transmission) on page 6‑26.
G. Remote Negative (−) Terminal (Out of View). See Jump Starting on page 6‑44. H. Engine Oil Dipstick (Out of View). See
“Checking
Engine Oil” underEngine Oil on page 6‑18.
I. Engine Cooling Fan. See Cooling System
on
page 6‑30.
J. Power Steering Fluid Reservoir. See Power
Steering Fluid on page 6‑37.
K. Brake Master Cylinder Reservoir. See “Brake
Fluid” under Brakes on page 6‑39.
L. Underhood Fuse Block on page 6‑122.
M. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on
page 6‑38.
6-17
3. Remove the engine air cleaner/filter from thehousing. Care should be taken to dislodge as little
dirt as possible.
4. Clean the engine air cleaner/filter sealing surfaces and the housing.
5. Inspect or replace the engine air cleaner/filter.
6. Reinstall the cover and tighten the screws.
{WARNING:
Operating the engine with the air cleaner/filter off
can cause you or others to be burned. The air
cleaner not only cleans the air; it helps to stop
flames if the engine backfires. Use caution when
working on the engine and do not drive with the
air cleaner/filter off.
Automatic Transmission Fluid
(4-Speed Transmission)
When to Check and Change Automatic
Transmission Fluid
A good time to check the automatic transmission fluid
level is when the engine oil is changed.
Change the fluid and filter at the intervals listed in
Scheduled Maintenance
on page 7‑3and be sure to
use the transmission fluid listed in Recommended
Fluids and Lubricants on page 7‑12.
6-23
Notice:After driving in the overheated engine
protection operating mode, to avoid engine damage,
allow the engine to cool before attempting any
repair. The engine oil will be severely degraded.
Repair the cause of coolant loss, change the oil and
reset the oil life system. See Engine Oil
on
page 6‑18.
Engine Fan Noise
If the vehicle has a clutched engine cooling fan, when
the clutch is engaged, the fan spins faster to provide
more air to cool the engine. In most everyday driving
conditions, the fan is spinning slower and the clutch is
not fully engaged. This improves fuel economy and
reduces fan noise. Under heavy vehicle loading, trailer
towing, and/or high outside temperatures, the fan speed
increases as the clutch more fully engages, so you may
hear an increase in fan noise. This is normal and should
not be mistaken as the transmission slipping or making
extra shifts. It is merely the cooling system functioning
properly. The fan will slow down when additional cooling
is not required and the clutch disengages.
You may also hear this fan noise when you start the
engine. It will go away as the fan clutch partially
disengages.
If the vehicle has electric cooling fans, you may hear
the fans spinning at low speed during most everyday
driving. The fans may turn off if no cooling is required. Under heavy vehicle loading, trailer towing, and/or high
outside temperatures, or if you are operating the air
conditioning system, the fans may change to high
speed and you may hear an increase in fan noise.
This is normal and indicates that the cooling system is
functioning properly. The fans will change to low speed
when additional cooling is no longer required.
Power Steering Fluid
See
Engine Compartment
Overviewon page 6‑16for reservoir location.
When to Check Power Steering Fluid
It is not necessary to regularly check power steering
fluid unless you suspect there is a leak in the system or
you hear an unusual noise. A fluid loss in this system
could indicate a problem. Have the system inspected
and repaired.
6-37
Tire Terminology and Definitions
Air Pressure:The amount of air inside the tire
pressing outward on each square inch of the tire.
Air pressure is expressed in pounds per square
inch (psi) or kilopascal (kPa).
Accessory Weight
:This means the combined
weight of optional accessories. Some examples of
optional accessories are, automatic transmission,
power steering, power brakes, power windows,
power seats, and air conditioning.
Aspect Ratio
:The relationship of a tire's height
to its width.
Belt
:A rubber coated layer of cords that is
located between the plies and the tread. Cords
may be made from steel or other reinforcing
materials.
Bead
:The tire bead contains steel wires wrapped
by steel cords that hold the tire onto the rim.
Bias Ply Tire
:A pneumatic tire in which the plies
are laid at alternate angles less than 90 degrees
to the centerline of the tread. Cold Tire Pressure
:The amount of air pressure
in a tire, measured in pounds per square inch (psi)
or kilopascals (kPa) before a tire has built up heat
from driving. See Inflation - Tire Pressure
on
page 6‑72
.
Curb Weight
:The weight of a motor vehicle with
standard and optional equipment including the
maximum capacity of fuel, oil, and coolant, but
without passengers and cargo.
DOT Markings
:A code molded into the sidewall
of a tire signifying that the tire is in compliance
with the U.S. Department of Transportation (DOT)
motor vehicle safety standards. The DOT code
includes the Tire Identification Number (TIN), an
alphanumeric designator which can also identify
the tire manufacturer, production plant, brand, and
date of production.
GVWR
:Gross Vehicle Weight Rating. See
Loading the Vehicle
on page 5‑30.
GAWR FRT
:Gross Axle Weight Rating for the
front axle. See Loading the Vehicle
on page 5‑30.
GAWR RR
:Gross Axle Weight Rating for the rear
axle. See Loading the Vehicle
on page 5‑30.
6-70
FusesUsage
7 Front Washer
8 Oxygen Sensor
9 Antilock Brakes System 2
10 Trailer Back-up Lamps 11 Driver Side Low-Beam Headlamp
12 Engine Control Module (Battery)
13 Fuel Injectors, Ignition
Coils (Right Side)
14 Transmission Control
Module (Battery)
15 Vehicle Back-up Lamps
16 Passenger Side Low-Beam Headlamp
17 Air Conditioning Compressor
18 Oxygen Sensors
19 Transmission Controls (Ignition)
20 Fuel Pump
21 Fuel System Control Module
22 Not Used
Fuses Usage
23 Not Used
24Fuel Injectors, Ignition
Coils (Left Side)
25 Trailer Park Lamps
26 Driver Side Park Lamps
27 Passenger Side Park Lamps
28 Fog Lamps
29 Horn
30 Passenger Side High-Beam
Headlamp
31 Daytime Running Lamps (DRL)
32 Driver Side High-Beam Headlamp
33 Daytime Running Lights 2
34 Sunroof
35 Key Ignition System, Theft
Deterrent System
36 Windshield Wiper
37 SEO B2 Upfitter Usage (Battery)
6-123
When the Change Engine Oil Soon message
displays, certain services, checks, and inspections are
required. The services described for MaintenanceI
should be performed at every engine oil change.
The services described for Maintenance IIshould be
performed when:
.Maintenance Iwas performed the last time the
engine oil was changed.
.It has been 10 months or more since the Change
Engine Oil Soon message has displayed or since
the last service.
Maintenance I
.Change engine oil and filter. See Engine Oilon
page 6‑18. An Emission Control Service.
.Engine coolant level check. See Engine Coolanton page 6‑31.
.Windshield washer fluid level check. See
Windshield Washer Fluid on page 6‑38.
.Tire inflation check. SeeInflation - Tire Pressureon page 6‑72.
.Tire wear inspection. See Tire Inspection and
Rotation on page 6‑80.
.Rotate tires. See Tire Inspection and Rotationon
page 6‑80.
.Fluids visual leak check (or every 12 months,
whichever occurs first). A leak in any system
must be repaired and the fluid level checked.
.Engine air cleaner filter inspection (vehicles
driven in dusty conditions only). See Engine Air
Cleaner/Filter on page 6‑21.
.Brake system inspection (or every 12 months,
whichever occurs first).
.For vehicles with Allison Transmission®only:
At the first engine oil change only, replace external
transmission filter.
Maintenance II
.Perform all services described in Maintenance I.
.Steering and suspension inspection. Visual
inspection for damaged, loose, or missing parts or
signs of wear.
.Lubricate the front suspension, steering linkage,
and parking brake cable guides. Control arm
ball joints on 2500/3500 series vehicles require
lubrication but should not be lubricated unless their
temperature is−12°C (10°F) or higher, or they
could be damaged. Control arm ball joints on
1500 series vehicles are maintenance‐free.
Vehicles used under severe commercial operating
conditions require lubrication on a regular basis
every 5 000 km/3,000 miles.
7-4
.Engine cooling system inspection. Visual
inspection of hoses, pipes, fittings, and clamps and
replacement, if needed.
.Windshield wiper blade inspection for wear,
cracking, or contamination and windshield and
wiper blade cleaning, if contaminated. See
Windshield and Wiper Blades
on page 6‑114.
Worn or damaged wiper blade replacement.
See Windshield Wiper Blade Replacement
on
page 6‑63.
.Body hinges and latches, key lock cylinders,
folding seat hardware, and tailgate hinges,
linkage, and handle pivot points lubrication.
See Recommended Fluids and Lubricants
on
page 7‑12. More frequent lubrication may be
required when vehicle is exposed to a corrosive
environment. Applying silicone grease on
weatherstrips with a clean cloth makes them last
longer, seal better, and not stick or squeak.
.Restraint system component check. See Checking
the Restraint Systems on page 2‑93.
.Automatic transmission fluid level check and
adding fluid, if needed. See Automatic
Transmission Fluid (4-Speed Transmission)
on
page 6‑23or Automatic Transmission Fluid
(6-Speed Transmission) on page 6‑26.
.Four‐wheel drive vehicles: Transfer case fluid level
check and adding fluid, if needed.
.Engine air cleaner filter inspection. See Engine Air
Cleaner/Filter on page 6‑21.
.Vehicles with diesel engine or GVWR above
4 536 kg (10,000 lbs) only: Shields inspection for
damage or looseness. Adjust or replace as
required. This is a Noise Emission Control Service.
Applicable to vehicles sold in the United States
and recommended for vehicles sold in Canada.
Additional Required Services
At the First 160 km/100 Miles, 1 600 km/
1,000 Miles, and 10 000 km/6,000 Miles
.For vehicles with dual wheels: Check dual wheel
nut torque. For proper torque, see Capacities and
Specifications on page 6‑126.
At Each Fuel Stop
.Engine oil level check. See Engine Oilon
page 6‑18.
.Engine coolant level check. See Engine Coolanton page 6‑31.
.Windshield washer fluid level check. See
Windshield Washer Fluid on page 6‑38.
7-5