
Use the following chart to determine how much the vehicle can weigh, based upon the vehicle model and options.
Vehicle Axle Ratio Maximum Trailer Weight GCWR*
G1500 Cargo Van 2WD
4.3L V6 3.42 4,400 lbs (1 996 kg) 9,500 lbs (4 309 kg)
5.3L V83.42
3.736,700 lbs (3 039 kg) 12,000 lbs (5 443 kg)
H1500 Cargo Van AWD
5.3L V8 3.42 6,500 lbs (2 948 kg) 12,000 lbs (5 443 kg)
G1500 Passenger Van 2WD
5.3L V8 3.73 6,200 lbs (2 812 kg) 12,000 lbs (5 443 kg)
H1500 Passenger Van AWD
5.3L V8 3.73 6,000 lbs (2 722 kg) 12,000 lbs (5 443 kg)
G2500 Cargo Van 2WD Short Wheelbase
4.8L V83.73
4.106,400 lbs (2 903 kg)
7,400 lbs (3 357 kg)12,000 lbs (5 443 kg)
13,000 lbs (5 897 kg)
6.0L V83.73
4.108,400 lbs (3 810 kg)
10,000 lbs (4 536 kg)14,000 lbs (6 350 kg)
16,000 lbs (7 257 kg)
G2500 Cargo Van 2WD Long Wheelbase
4.8L V83.73
4.106,200 lbs (2 812 kg)
7,200 lbs (3 266 kg)12,000 lbs (5 443 kg)
13,000 lbs (5 897 kg)
6.0L V83.73
4.108,200 lbs (3 719 kg)
10,000 lbs (4 536 kg)14,000 lbs (6 350 kg)
16,000 lbs (7 257 kg)
G2500 Passenger Van 2WD Short Wheelbase
6.0L V8 3.73 7,600 lbs (3 447 kg) 14,000 lbs (6 350 kg)
6.0L V8 4.10 9,600 lbs (4 355 kg) 16,000 lbs (7 257 kg)
5-28

Vehicle Axle Ratio Maximum Trailer Weight GCWR*
G3500 Cargo Van 2WD Short Wheelbase
4.8L V83.73
4.106,400 lbs (2 903 kg)
7,400 lbs (3 295 kg)12,000 lbs (5 443 kg)
13,000 lbs (5 897 kg)
6.0L V83.73
4.108,400 lbs (3 810 kg)
10,000 lbs (4 536 kg)14,000 lbs (6 350 kg)
16,000 lbs (7 257 kg)
G3500 Cargo Van 2WD Long Wheelbase
4.8L V83.73
4.106,100 lbs (2 767 kg)
7,100 lbs (3 221 kg)12,000 lbs (5 443 kg)
13,000 lbs (5 897 kg)
6.0L V83.73
4.108,200 lbs (3 719 kg)
10,000 lbs (4 536 kg)14,000 lbs (6 350 kg)
16,000 lbs (7 257 kg)
G3500 Passenger Van 2WD Short Wheelbase
6.0L V8 3.73 7,600 lbs (3 447 kg) 14,000 lbs (6 350 kg)
G3500 Passenger Van 2WD Long Wheelbase
6.0L V8 3.73 7,300 lbs (3 311 kg) 14,000 lbs (6 350 kg)
*The Gross Combined Weight Rating (GCWR) is the total allowable weight of the completely loaded vehicle and
trailer including any passengers, cargo equipment and conversion. The GCWR for the vehicle should not be
exceeded.
Ask your dealer/retailer for our trailering information or
advice, or write us at our Customer Assistance
Offices. SeeCustomer Assistance Offices on page 8-5
for more information.
5-29

Towing a trailer requires a certain amount of experience.
Get to know the rig before setting out for the open
road. Get acquainted with the feel of handling and
braking with the added weight of the trailer. And always
keep in mind that the vehicle you are driving is now
longer and not as responsive as the vehicle is by itself.
Before starting, check all trailer hitch parts and
attachments, safety chains, electrical connectors, lamps,
tires and mirror adjustments. If the trailer has electric
brakes, start the vehicle and trailer moving and
then apply the trailer brake controller by hand to be sure
the brakes are working. This checks the electrical
connection at the same time.
During the trip, check occasionally to be sure that the
load is secure, and that the lamps and any trailer brakes
are still working.
Following Distance
Stay at least twice as far behind the vehicle ahead as
you would when driving the vehicle without a trailer. This
can help to avoid situations that require heavy braking
and sudden turns.
Passing
More passing distance is needed when towing a trailer.
Because the rig is longer, it is necessary to go much
farther beyond the passed vehicle before returning to
the lane.
Backing Up
Hold the bottom of the steering wheel with one hand.
Then, to move the trailer to the left, move that hand
to the left. To move the trailer to the right, move your
hand to the right. Always back up slowly and, if possible,
have someone guide you.
Making Turns
Notice:Making very sharp turns while trailering
could cause the trailer to come in contact with the
vehicle. The vehicle could be damaged. Avoid
making very sharp turns while trailering.
When turning with a trailer, make wider turns than
normal. Do this so the trailer will not strike soft shoulders,
curbs, road signs, trees or other objects. Avoid jerky or
sudden maneuvers. Signal well in advance.
Turn Signals When Towing a Trailer
The arrows on the instrument panel flash whenever
signaling a turn or lane change. Properly hooked up, the
trailer lamps also flash, telling other drivers the vehicle
is turning, changing lanes or stopping.
When towing a trailer, the arrows on the instrument
panel flash for turns even if the bulbs on the trailer are
burned out. For this reason you may think other
drivers are seeing the signal when they are not. It is
important to check occasionally to be sure the
trailer bulbs are still working.
5-35

Driving On Grades
Reduce speed and shift to a lower gearbeforestarting
down a long or steep downgrade. If the transmission is
not shifted down, the brakes might have to be used so
much that they would get hot and no longer work well.
The vehicle can tow in D (Drive). Shift the transmission
to a lower gear if the transmission shifts too often
under heavy loads and/or hilly conditions.
When towing at high altitude on steep uphill grades,
consider the following: Engine coolant will boil at a lower
temperature than at normal altitudes. If the engine is
turned off immediately after towing at high altitude
on steep uphill grades, the vehicle may show signs
similar to engine overheating. To avoid this, let
the engine run while parked, preferably on level ground,
with the automatic transmission in P (Park) for a
few minutes before turning the engine off. If the overheat
warning comes on, seeEngine Overheating on
page 6-33.
Parking on Hills
{WARNING:
Parking the vehicle on a hill with the trailer
attached can be dangerous. If something goes
wrong, the rig could start to move. People can be
injured, and both the vehicle and the trailer can be
damaged. When possible, always park the rig on a
flat surface.
If parking the rig on a hill:
1. Press the brake pedal, but do not shift the
transmission into P (Park) yet. Turn the wheels into
the curb if facing downhill or into traffic if facing
uphill.
2. Have someone place chocks under the trailer
wheels.
3. When the wheel chocks are in place, release the
brake pedal until the chocks absorb the load.
4. Reapply the brake pedal. Then apply the parking
brake and shift into P (Park).
5. Release the brake pedal.
5-36

Service............................................................6-3
Accessories and Modifications..........................6-3
California Proposition 65 Warning.....................6-4
California Perchlorate Materials Requirements.....6-4
Doing Your Own Service Work.........................6-4
Adding Equipment to the Outside of the
Vehicle......................................................6-5
Fuel................................................................6-5
Gasoline Octane............................................6-6
Gasoline Specifications....................................6-6
California Fuel...............................................6-7
Additives.......................................................6-7
Fuel E85 (85% Ethanol)..................................6-8
Fuels in Foreign Countries...............................6-9
Filling the Tank............................................6-10
Filling a Portable Fuel Container.....................6-12
Checking Things Under the Hood....................6-12
Hood Release..............................................6-13
Engine Compartment Overview.......................6-14
Engine Oil...................................................6-15
Engine Oil Life System..................................6-18
Engine Air Cleaner/Filter................................6-19
Automatic Transmission Fluid (4-Speed
Transmission)...........................................6-20
Automatic Transmission Fluid (6-Speed
Transmission)...........................................6-23Cooling System............................................6-26
Engine Coolant.............................................6-28
Engine Overheating.......................................6-33
Engine Fan Noise.........................................6-34
Power Steering Fluid.....................................6-35
Windshield Washer Fluid................................6-36
Brakes........................................................6-37
Battery........................................................6-40
Jump Starting...............................................6-41
All-Wheel Drive.............................................
.6-45
Rear Axle.......................................................6-46
Front Axle......................................................6-46
Noise Control System.....................................6-47
Tampering with Noise Control System
Prohibited.................................................6-47
Bulb Replacement..........................................6-48
Halogen Bulbs..............................................6-49
Headlamps..................................................6-49
Front Turn Signal, Sidemarker and Parking
Lamps .....................................................6-51
Center High-Mounted Stoplamp (CHMSL).........6-51
Taillamps.....................................................6-52
License Plate Lamp......................................6-53
Replacement Bulbs.......................................6-53
Windshield Wiper Blade Replacement..............6-54
Section 6 Service and Appearance Care
6-1

Tires..............................................................6-55
Tire Sidewall Labeling...................................6-56
Tire Terminology and Definitions.....................6-60
Inflation - Tire Pressure.................................6-63
Dual Tire Operation.......................................6-64
Tire Pressure Monitor System.........................6-65
Tire Pressure Monitor Operation.....................6-66
Tire Inspection and Rotation...........................6-69
When It Is Time for New Tires.......................6-72
Buying New Tires.........................................6-73
Different Size Tires and Wheels......................6-74
Uniform Tire Quality Grading..........................6-75
Wheel Alignment and Tire Balance..................6-76
Wheel Replacement......................................6-76
Tire Chains..................................................6-78
If a Tire Goes Flat........................................6-79
Changing a Flat Tire.....................................6-80
Removing the Spare Tire and Tools................6-81
Removing the Flat Tire and Installing the
Spare Tire................................................6-85
Secondary Latch System...............................6-92
Storing a Flat or Spare Tire and Tools............6-94
Spare Tire...................................................6-96
Appearance Care............................................6-96
Interior Cleaning...........................................6-96
Fabric/Carpet...............................................6-97Instrument Panel, Vinyl, and Other Plastic
Surfaces..................................................6-98
Care of Safety Belts......................................6-99
Weatherstrips...............................................6-99
Washing Your Vehicle...................................6-99
Cleaning Exterior Lamps/Lenses....................6-100
Finish Care................................................6-100
Windshield and Wiper Blades.......................6-101
Aluminum Wheels.......................................6-101
Tires.........................................................6-102
Sheet Metal Damage...................................6-102
Finish Damage...........................................6-102
Underbody Maintenance...............................6-102
Chemical Paint Spotting...............................6-102
Vehicle Identi cation.....................................6-103
Vehicle Identification Number (VIN)................6-103
Service Parts Identification Label...................6-103
Electrical System..........................................6-104
Add-On Electrical Equipment.........................6-104
Headlamp Wiring........................................6-104
Windshield Wiper Fuses...............................6-104
Fuses and Circuit Breakers..........................6-104
Floor Console Fuse Block............................6-104
Engine Compartment Fuse Block...................6-106
Capacities and Speci cations........................6-110
Section 6 Service and Appearance Care
6-2

Brake Wear
This vehicle has disc brakes. Disc brake pads have
built-in wear indicators that make a high-pitched warning
sound when the brake pads are worn and new pads
are needed. The sound can come and go or be heard all
the time the vehicle is moving, except when applying
the brake pedal firmly.
{WARNING:
The brake wear warning sound means that soon
the brakes will not work well. That could lead to an
accident. When the brake wear warning sound is
heard, have the vehicle serviced.
Notice:Continuing to drive with worn-out brake
pads could result in costly brake repair.
Some driving conditions or climates can cause a brake
squeal when the brakes are first applied or lightly
applied. This does not mean something is wrong with
the brakes.
Properly torqued wheel nuts are necessary to help
prevent brake pulsation. When tires are rotated, inspect
brake pads for wear and evenly tighten wheel nuts in
the proper sequence to torque specifications in
Capacities and Speci cations on page 6-110.Brake linings should always be replaced as complete
axle sets.
Brake Pedal Travel
See your dealer/retailer if the brake pedal does not
return to normal height, or if there is a rapid increase in
pedal travel. This could be a sign that brake service
might be required.
Brake Adjustment
Every brake stop, the brakes adjust for wear.
Replacing Brake System Parts
The braking system on a vehicle is complex. Its many
parts have to be of top quality and work well together if
the vehicle is to have really good braking. The vehicle
was designed and tested with top-quality brake parts.
When parts of the braking system are replaced — for
example, when the brake linings wear down and new
ones are installed — be sure to get new approved
replacement parts. If this is not done, the brakes might
not work properly. For example, if someone puts in brake
linings that are wrong for the vehicle, the balance
between the front and rear brakes can change — for the
worse. The braking performance expected can change in
many other ways if the wrong replacement brake parts
are installed.
6-39

To disconnect the jumper cables from both vehicles, do
the following:
1. Disconnect the black negative (−) cable from the
vehicle that had the dead battery.
2. Disconnect the black negative (−) cable from the
vehicle with the good battery.
3. Disconnect the red positive (+) cable from the
vehicle with the good battery.
4. Disconnect the red positive (+) cable from the other
vehicle.
5. Return the remote positive (+) terminal cover to its
original position.
All-Wheel Drive
Lubricant checks in this section also apply to these
vehicles. However, there are two additional systems that
need lubrication.
Transfer Case
When to Check Lubricant
Refer to the Maintenance Schedule to determine how
often to check the lubricant. SeeScheduled
Maintenance on page 7-3.
How to Check Lubricant
To get an accurate reading, the vehicle should be on a
level surface.
If the level is below the bottom of the filler plug hole,
you’ll need to add some lubricant. Add enough lubricant
to raise the level to the bottom of the filler plug hole.
Use care not to overtighten the plug.
What to Use
Refer to the Maintenance Schedule to determine what
kind of lubricant to use. SeeRecommended Fluids
and Lubricants on page 7-11.
6-45