Page 3 of 258
Maintenance and Specifications 212
Engine compartment 214
Engine oil 216
Battery 218
Engine coolant 220
Fuel information 226
Air filter(s) 240
Part numbers 241
Maintenance product specifications and capacities 242
Engine data 245
Accessories 248
Ford Extended Service Plan 250
Index 253
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including photocopying, recording or by any information storage and retrieval
system or translation in whole or part is not permitted without written
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Copyright © 2009 Ford Motor Company
Table of Contents
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Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Service Engine SoonEngine Air Filter
Passenger Compartment
Air FilterJack
Check Fuel CapLow Tire Pressure
Warning
Introduction
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WASHING THE EXTERIOR
Wash your vehicle regularly with cool or lukewarm water and a neutral
pH shampoo, such as MotorcraftDetail Wash (ZC-3-A), which is
available from your authorized dealer.
•Never use strong household detergents or soap, such as dish washing
or laundry liquid. These products can discolor and spot painted
surfaces.
•Never wash a vehicle that is “hot to the touch” or during exposure to
strong, direct sunlight.
•Always use a clean sponge or car wash mitt with plenty of water for
best results.
•Dry the vehicle with a chamois or soft terry cloth towel in order to
eliminate water spotting.
•It is especially important to wash the vehicle regularly during the
winter months, as dirt and road salt are difficult to remove and cause
damage to the vehicle.
•Immediately remove items such as gasoline, diesel fuel, bird droppings
and insect deposits because they can cause damage to the vehicle’s
paintwork and trim over time. Use MotorcraftBug and Tar Remover
(ZC-42), which is available from your authorized dealer.
•Remove any exterior accessories, such as antennas, before entering a
car wash.
•Turn the heater fan off to prevent contamination of the cabin air filter.
•Suntan lotions and insect repellents can damage any painted
surface; if these substances come in contact with your vehicle,
wash off as soon as possible.
•If your vehicle is equipped with running boards, do not use
rubber, plastic and vinyl protectant products on the running
board surface, as the area may become slippery.
Exterior chrome
•Wash the vehicle first, using cool or lukewarm water and a neutral pH
shampoo, such as MotorcraftDetail Wash (ZC-3-A).
•Use MotorcraftCustom Bright Metal Cleaner (ZC-15), available from
your authorized dealer. Apply the product as you would a wax to
clean bumpers and other chrome parts; allow the cleaner to dry for a
few minutes, then wipe off the haze with a clean, dry rag.
•Never use abrasive materials such as steel wool or plastic pads
as they can scratch the chrome surface.
Cleaning
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IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
1. Engine coolant reservoir
2. Engine oil filler cap
3. Brake fluid reservoir
4. Battery
5. Power distribution box
6. Windshield washer fluid reservoir
7. Air filter assembly
8. Automatic transmission fluid dipstick
9. Engine oil dipstick
10. Power steering fluid reservoir
123456
10987
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When this occurs the vehicle will still operate. However:
•The engine power will be limited.
•The air conditioning system will be disabled.
Continued operation will increase the engine temperature:
•The engine will completely shut down.
•Steering and braking effort will increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to an authorized dealer as soon as possible to minimize
engine damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to an authorized dealer.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
WARNING:Never remove the coolant reservoir cap while the
engine is running or hot.
5. Restart the engine and take your vehicle to an authorized dealer.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to an
authorized dealer as soon as possible.
FUEL FILTER
Your vehicle is equipped with a lifetime fuel filter that is integrated with
the fuel tank. Regular maintenance or replacement is not needed.
Maintenance and Specifications
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AIR FILTER
Refer toscheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the air filter element
listed. Refer toMotorcraftpart numbersin this chapter.
WARNING:To reduce the risk of vehicle damage and/or
personal burn injuries do not start your engine with the air
cleaner removed and do not remove it while the engine is running.
Changing the air filter element
1. Release the clamps that secure
the air filter housing cover.
2. Carefully separate the two halves
of the air filter housing.
3. Remove the air filter element
from the air filter housing.
4. Wipe the air filter housing and
cover clean to remove any dirt or
debris and to ensure good sealing.
5. Install a new air filter element. Be
careful not to crimp the filter element edges between the air filter
housing and cover. This could cause filter damage and allow unfiltered
air to enter the engine if not properly seated.
6. Replace the air filter housing cover and secure the clamps. Be sure
that the air cleaner cover tabs are engaged into the slots of the air
cleaner housing.
Note:Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be void for any damage to
the engine if the correct air filter element is not used.
Maintenance and Specifications
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MOTORCRAFT PART NUMBERS
Component 2.0L I4 engine
Engine air filter element 9T16-9601-AA
Oil filter FL-910
1
Battery BXT-96-R
Spark plugs2
1
Only use the specified replacement oil filter. The use of a non-specified
oil filter can result in engine damage.
2For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraftor
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
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A
AdvanceTrac ..............................162
Air cleaner filter ...............240–241
Airbag supplemental restraint
system ..................................94, 103
and child safety seats ..............96
description ........................94, 103
disposal ....................................105
driver airbag ......................96, 104
indicator light .................103, 105
operation ...........................96, 104
passenger airbag ...............96, 104
side airbag ...............................103
Ambulance packages ....................6
Antifreeze (see Engine
coolant) .....................................220
Anti-lock brake system (see
Brakes) ......................................160
Anti-theft system ........................67
arming the system ....................68
Armrests ......................................75
Audio system (see Radio) ...20–21
Automatic transaxle
fluid, adding ............................238
fluid, checking ........................238
fluid, specification ..................242
Automatic transmission
driving an automatic
overdrive .................................169
fluid, refill capacities ..............242
Auxiliary input jack (Line in) ....24
Auxiliary power point .................53
Axle
refill capacities ........................242
B
Battery .......................................218acid, treating emergencies .....218
jumping a disabled battery ....192
maintenance-free ....................218
replacement, specifications ...241
servicing ..................................218
Belt-Minder...............................90
Bluetooth system ........................25
Booster seats .............................120
Brakes ........................................160
anti-lock ...................................160
anti-lock brake system (ABS)
warning light ...........................160
fluid, checking and adding ....237
fluid, refill capacities ..............242
fluid, specifications .................242
lubricant specifications ..........242
parking ....................................161
shift interlock ..........................168
Bulbs ............................................43
C
Capacities for refilling fluids ....242
CD player ....................................20
Cell phone use ..............................9
Changing a tire .........................183
Child safety seats ......................110
attaching with tether straps ..116
in front seat ............................111
in rear seat ..............................111
LATCH .....................................114
recommendations ...................108
Child safety seats - booster
seats ...........................................120
Cleaning your vehicle
engine compartment ..............208
instrument panel ....................209
interior .....................................210
Index
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2010 Transit Connect(tst)
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USA(fus)