Fuse/Relay
LocationFuse Amp
RatingFuse Description
11 30A* Electronic trailer brake
12 20A* Passenger compartment fuse box 5 and 21
13 — Not used
14 — Not used
15 — Not used
16 5A* Bendix Air ABS6
17 — Not used
18 10A* Fuel transfer pump
19 — Not used
20 — Not used
21 — Not used
22 — Not used
23 — Not used
24 — Not used
101 30A** Bendix Air ABS relay (Air brake vehicles
only)
Hydraulic brakes module (Hydraulic brake
vehicles only)
102 20A** Ignition switch
103 20A** Ignition switch, Passenger compartment fuse
box fuses 19, 29 and 30
104 20A** Power point
105 20A** Power door lock switches
106 30A** Main light switch, Multifunction switch
107 50A** Passenger compartment fuse box fuses 1, 2,
3, 4, 12, 13, 14 and 15
108 40A** Fuel heater relay
109 40A** Power window relay
110 30A** Windshield wiper relay
111 30A** Body builder relay, Parking lamps
112 40A** Blower motor relay, Blower motor
113 30A** Heated seats switches, Air ride seat
Roadside Emergencies
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Fuse/Relay
LocationFuse Amp
RatingFuse Description
114 — Not used
115 20A** Ignition switch, Passenger compartment fuse
box fuses 8, 9, 10 and 11
116 30A** Left/Right turn relays, Back-up lamp relay
117 20A** Stoplamps relay
118 60A** Hydraulic brake vehicles (Trailer tow package
only)
601 60A** Hydraulic brake vehicles (Trailer tow package
only), Air brake vehicles (Trailer tow package
only)
602 60A** Air brake trailer tow fuse block
30A** Hydraulic brake, ABS
201 — Windshield washer relay
202 — Wiper high/low relay
203 — Wiper run/park relay
204 — Windshield wiper relay
205 — Body builder relay, right turn
206 — Body builder relay, left turn
207 — ABS event relay (Air brake vehicles only)
— Stop lamp relay (Hydraulic brake vehicles
only)
208 — Body builder relay, back-up lamps relay
209 — Auxiliary stoplamp relay
301 — Fuel heater/transfer pump relay
302 — Body builder relay, parking lamps relay
303 — Blower motor relay
304 — ABS relay, Hydraulic modulator relay
* Mini fuse **Maxi fuse
Roadside Emergencies
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GENERAL SERVICING GUIDELINES AND PRECAUTIONS
As with any machine, care should be taken to avoid being injured when
performing maintenance, repairs or system checks. Improper or
incomplete service could result in the vehicle not working properly
which, in turn, may result in personal injury or damage to the vehicle or
equipment. It is the operator’s responsibility to see that the vehicle
receives proper care and maintenance. If you have any questions about
performing some service, have the service done by a qualified technician.
Servicing guidelines
When servicing your vehicle, always:
•turn off the ignition unless the particular procedure calls for the
engine to be running.
•set the parking brake or chock the wheels.
•use support stands, not a jack, whenever you must be under a raised
vehicle.
•do not smoke.
•wear safety glasses for eye protection.
•operate the engine in a well-ventilated area
•do not work on the brakes or the clutch unless the proper precautions
are taken to avoid inhaling friction material dust.
•do not wear loose-fitting clothing, hanging jewelry, watches or rings.
•avoid contact with hot metal parts. Allow the hot components to cool
before working with, or around them.
Quality service parts are available through your dealer. If dealer parts are
not used, the owner must make sure that the parts that are being used
are equivalent quality to dealer parts.
WARNING:The use of inferior parts can adversely affect the
quality and reliability of your vehicle which, in turn, can result in
property damage, personal injury or death.
Note:To avoid damage to the vehicle’s electrical components, disconnect
the positive (+) and negative (-) battery cables prior to electric welding.
Attach the welder ground cable as close as possible to the part being
welded. If it is necessary to weld close to an electrical component, it is
recommended that the electronic component be temporarily removed.
Follow the periodic lubrication procedures and regular inspection
intervals as outlined. Have your dealer or service center inspect your
Maintenance and Specifications
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WARNING:Do not use starting fluid such as ether or gasoline.
Such fluids can cause immediate explosive damage to the engine
and possible personal injury.
Fuel quality
It should not be necessary to add any aftermarket additives to your fuel
tank if you use a properly formulated diesel fuel that meets ASTM D 975
specification. Aftermarket additives can damage the injector system or
engine. Repairs to correct the effects of using an aftermarket product in
your fuel may not be covered by your warranty.
Do not blend used engine oil with diesel fuel under any
circumstances.Blending used oil with the fuel will significantly increase
your vehicle’s exhaust emissions and reduce engine life due to increased
internal wear.
Many of the world’s automakers approved the World-wide Fuel Charter
that recommends diesel fuel specifications to provide improved
performance and emission control system protection for your vehicle.
Diesel fuel that meet the World-wide Fuel Charter should be used when
available. Ask your fuel supplier about fuel that meet the World-Wide
Fuel Charter.
Running out of fuel
Avoid running out of fuel as this will allow air to enter the fuel system,
which will make restarting the vehicle difficult.
If you have run out of fuel:
•If your vehicle is equipped with dual fuel tanks,add at least
4–5 gallons (15–19 liters) of fuel to each tank before attempting to
restart the engine.
•The fuel system must be primed before attempting to restart the
engine. Refer to the engine operator’s manual for instructions on
priming the engine.
•Use caution not to overheat and damage the starterby cranking
the engine for an excessive period of time. You may need to crank the
engine for a longer time than normal. If the engine fails to start in
30 seconds, turn the ignition to the off position and wait for two
minutes before cranking the engine again.
•Any remaining trapped air will self-purge from the fuel system once
the engine starts running.
Maintenance and Specifications
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FACTORY AUTHORIZED SYSTEMS CHECKS
In the event that your vehicle experiences a component related concern,
please contact your Ford dealership. The Ford Motor Company Trained
Technicians who work at Ford dealerships are specifically trained to
understand your vehicle.
A proper repair begins with a thorough system check. A Factory
Authorized Systems Check can ONLY be found at a Ford dealership. In
some circumstances, the technician may need to request your
authorization to perform additional operations to determine the final
diagnosis. The technician’s goal is to ensure that your vehicle is fixed
right the first time, at the best value to you.
The following list represents several of the Factory Authorized Systems
Checks available at a participating Ford dealers:
•Air Conditioning
•Check Engine Light
•All Wheel Drive and 4x4
•Automatic Transmission
•Engine Cooling and Cabin Heating
•Steering and Suspension
•Charge/Start/Battery
•Wheel Alignment
•Anti-Lock Brake System
EMISSIONS CONTROL SYSTEM
To ensure the emissions control systems operate effectively, you should
have the services listed in the maintenance schedule performed at the
specified time and mileage/km intervals. You should avoid running out of
fuel or turning off the ignition while the vehicle is in motion, especially
at high speeds.
WARNING:Because of high engine compartment and exhaust
system temperatures resulting from emissions equipment, do not
park, idle or operate your vehicle in dry grass or other dry ground
cover where the possibility of ground fire exists.
Do not make unauthorized modifications to the engine or vehicle.
Modifications causing increased amounts of unburned fuel to reach the
exhaust system can significantly increase the temperature of the engine
compartment and/or the exhaust system.
Scheduled Maintenance Guide
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odometer ...................................28
speedometer .............................28
tachometer ................................28
trip odometer ............................28
H
Hazard flashers .........................143
Headlamps ...................................49
aiming ........................................50
daytime running lights .............49
high beam .................................49
warning chime ..........................22
Heating ..................................46–47
heater only system ...................46
manual heating and air
conditioning system .................47
Hood ..........................................177
I
Ignition .........................................91
chime .........................................22
Infant seats (see Safety seats) ..83
Instrument panel
cleaning ...................................166
lighting up panel and
interior .......................................50
J
Jump-starting your vehicle ......151
K
Keys
key in ignition chime ...............22
positions of the ignition ...........91L
Lamps
bulb replacement
specifications chart ..................51
cargo lamps ...............................50
daytime running light ...............49
headlamps .................................49
high beams ................................49
instrument panel, dimming .....50
interior lamps ...........................51
replacing bulbs ...................51–53
Lane change indicator
(see Turn signal) ........................50
Lights, warning and indicator ....22
air suspension ...........................22
anti-lock brakes (ABS) ....22, 118
brake ..........................................22
charging system ........................22
safety belt .................................22
service engine soon ..................22
traction control off ...................22
turn signal indicator .................22
Locks
childproof ..................................64
Lubricant specifications ...........218
M
Manual transmission .................126
lubricant specifications ..........218
Mirrors .........................................57
fold away ...................................59
heated ........................................58
side view mirrors (power) .......58
O
Odometer .....................................28
P
Paint chips, repairing ...............164
Index
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2010 F-650/750(f67)
Supplement(supplement), 1st Printing
USA(fus)