2010 FORD F450 manual transmission

SERVICE RECOMMENDATIONS
To help you service your vehicle, we provide scheduled maintenance
information which makes tracking routine service easy.
If your vehicle requires professional service, your authorized dealer can
provide the necessary parts and service. Check your Warranty
Guide/Customer Information Guide to find out which parts and
services are covered.
Use only recommended fuels, lubricants, fluids and service parts
conforming to specifications. Motorcraft
parts are designed and built to
provide the best performance in your vehicle.
PRECAUTIONS WHEN SERVICING YOUR VEHICLE
• Do not work on a hot engine.
• Make sure that nothing gets caught in moving parts.
• Do not work on a vehicle with the engine running in an enclosed
space, unless you are sure you have enough ventilation.
• Keep all open flames and other burning material (such as cigarettes)
away from the battery and all fuel related parts.
Working with the engine off
1. For vehicles equipped with an automatic transmission, set the parking
brake and shift to P (Park). For vehicles equipped with a manual
transmission, set the parking brake, press and hold the clutch pedal,
place the gearshift in 1 (First), and release the clutch pedal.
2. Turn off the engine and remove the key.
3. Block the wheels.
Working with the engine on
1. For vehicles equipped with an automatic transmission, set the parking
brake and shift to P (Park). For vehicles equipped with a manual
transmission, set the parking brake, press and hold the clutch pedal,
place the gearshift in N (Neutral), and release the clutch pedal.
2. Block the wheels.
WARNING: To reduce the risk of vehicle damage and/or
personal burn injuries, do not start your engine with the air
cleaner removed and do not remove it while the engine is running. Maintenance and Specifications
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To prolong the life of the wiper blades, it is highly recommended to
scrape off the ice on the windshield before turning on the wipers. The
layer of ice has many sharp edges and can damage the micro edge of the
wiper rubber element.
ENGINE OIL
Checking the engine oil
Refer to the scheduled maintenance information for the appropriate
intervals for checking the engine oil.
1. Make sure the vehicle is on level ground.
2. Turn the engine off and wait 15 minutes for the oil to drain into the
oil pan.
3. Set the parking brake and ensure the gearshift is securely latched in P
(Park) (automatic transmission) or 1 (First) (manual transmission).
4. Open the hood. Protect yourself from engine heat.
5. Locate and carefully remove the engine oil dipstick.
• 5.4L/6.8L gasoline engines only;
for diesel engine information,
refer to the 6.0 and 6.4 Liter
Direct Injection Turbo Diesel
Owner’s Guide Supplement.
6. Wipe the dipstick clean. Insert the dipstick fully, then remove it again.
• If the oil level is between the MIN and MAX marks, the oil level is
acceptable. DO NOT ADD OIL.Maintenance and Specifications
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WARNING: When lifting a plastic-cased battery, excessive
pressure on the end walls could cause acid to flow through the
vent caps, resulting in personal injury and/or damage to the vehicle or
battery. Lift the battery with a battery carrier or with your hands on
opposite corners.
WARNING: Keep batteries out of reach of children. Batteries
contain sulfuric acid. Avoid contact with skin, eyes or clothing.
Shield your eyes when working near the battery to protect against
possible splashing of acid solution. In case of acid contact with skin or
eyes, flush immediately with water for a minimum of 15 minutes and
get prompt medical attention. If acid is swallowed, call a physician
immediately.
WARNING: Battery posts, terminals and related accessories
contain lead and lead compounds. Wash hands after handling.
Because your vehicle’s engine is also electronically controlled by a
computer, some control conditions are maintained by power from the
battery. When the battery is disconnected or a new battery is installed,
the engine must relearn its idle and fuel trim strategy for optimum
driveability and performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift in P (Park) (automatic transmission) or the neutral
position (manual transmission), turn off all accessories and start the
engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. Drive the vehicle to complete the relearning process.
• The vehicle may need to be driven 10 miles (16 km) or more to
relearn the idle and fuel trim strategy.
• If you do not allow the engine to relearn its idle trim, the idle
quality of your vehicle may be adversely affected until the idle
trim is eventually relearned.
If the battery has been disconnected or a new battery has been installed,
the clock and the preset radio stations must be reset once the battery is
reconnected.Maintenance and Specifications
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Checking and adding manual transmission fluid (if equipped)
1. Clean the filler plug.
2. Remove the filler plug and
inspect the fluid level.
3. Fluid level should be at the
bottom of the opening.
4. Add enough fluid through the
filler opening so that the fluid level
is at the bottom of the opening.
5. Install and tighten the fill plug
securely.
Use only fluid that meets Ford specifications. Refer to Maintenance
Product Specifications and Capacities in this chapter.Maintenance and Specifications
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Item Capacity Ford part name Ford part number /
Ford specification
Fuel tank - Short box 30.0 gallons
(113.4L) ——
Fuel tank - Long box 38.0 gallons
(143.9L) ——
Fuel tank - Aft axle
(Chassis cab only) 40.0 gallons
(151.4L) ——
Hinges, latches, striker
plates, fuel filler door
hinge and seat tracks — Multi-Purpose Grease XG–4 or XL-5 /
ESB-M1C93–B
Lock cylinders — Motorcraft Penetrating
and Lock Lubricant XL-1 / None
Transmission / parking
brake linkages and
pivots, brake and clutch
pedal shaft (if
equipped) — Motorcraft Premium
Long-Life Grease XG-1-C or XG-1-K /
WSD-M1C227-A
Power steering fluid Keep fluid level
between MIN and
MAX on reservoir Motorcraft
MERCON
VATF XT-5-QM /
MERCON
V
Transfer case fluid 2.0 quarts (1.9L) Motorcraft Transfer Case
Fluid XL-12 / —
Manual transmission
fluid (S6-650) - gas
engine 5.8 quarts (5.5L)
4Motorcraft
MERCON
VATF XT-5-QM/DM /
MERCON
VMaintenance and Specifications
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Item Capacity Ford part name Ford part number /
Ford specification
Manual transmission
fluid (M6HDW) - diesel
engine Refer to the 6.0 and 6.4 Liter Power Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplement
Automatic transmission
fluid (5R110)
317.5 quarts
(16.6L)
5Motorcraft
MERCON
LV AT F XT-10–QLV /
MERCON
LV
Windshield washer fluid 3.5 quarts (3.3L) Motorcraft Premium
Windshield Washer
Concentrate ZC-32–A /
WSB-M8B16–A2
1Add 8 oz. (236 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford Specification
EST-M2C118–A for complete refill of limited slip Ford axles. Ford design rear axles contain a
synthetic lubricant that does not require changing unless the axle has been submerged in water.
2Add the coolant type originally equipped in your vehicle.
3Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are
indicated on the dipstick blade or the dipstick handle. Check the container to verify the fluid being
added is of the correct type. Refer to your scheduled maintenance information to determine the
correct service interval.
Automatic transmissions that require MERCON
LV should only use MERCON
LV fluid.
Use of any fluid other than the recommended fluid may cause transmission damage.
4Service refill capacity is determined by filling the transmission to the bottom of the filler hole with
the vehicle on a level surface. The 6-speed manual transmission is equipped with an in-tank cooler.
Verify the fluid level after operating vehicle to ensure correct fluid level.
5Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set
by the indication on the dipstick’s normal operating range.
6Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.Maintenance and Specifications
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TRANSMISSION CODE DESIGNATIONS
You can find a transmission code on
the Safety Compliance Certification
Label. The following table tells you
which transmission each code
represents.
Code Description
5 Six-speed manual, Dana (ZF S6–650)
7 Six-speed manual, Dana (Z/F M6HD-W)
T Five-speed automatic, TorqShift (gas engines)
B Five-speed automatic, TorqShift (diesel
engine)Maintenance and Specifications
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refill capacities ........................391
Event data recording ....................8
Exhaust fumes ..........................267
F
Fail safe cooling ........................369
Family entertainment system ....67
Fluid capacities .........................391
Fog lamps ..................................107
Four-Wheel Drive vehicles .......284
description ..............................290
driving off road .......................292
electronic shift ................285, 290
indicator light .........................286
lever operated shift ................286
manual locking hubs ..............284
preparing to drive your
vehicle .....................................273
Fuel ............................................371
calculating fuel
economy ......................26, 34, 376
cap ...........................................373
capacity ...................................391
choosing the right fuel ...........374
comparisons with EPA fuel
economy estimates .................379
detergent in fuel .....................375
filling your vehicle
with fuel ..................371, 373, 376
filter, specifications ........371, 390
fuel pump shut-off switch .....305
improving fuel economy ........376
octane rating ...................375, 395
quality ......................................375
running out of fuel .................375
safety information relating to
automotive fuels .....................371
Fuel pump shut-off switch .......305
Fuses ..................................306–307 G
Gas cap (see Fuel cap) ............373
Gas mileage (see Fuel
economy) ...................................376
Gauges .........................................20
transmission fluid
temperature gauge ...................24
H
Hazard flashers .........................304
Head restraints .................164, 170
Headlamps .................................107
aiming ..............................109, 111
autolamp system .....................107
daytime running lights ...........108
flash to pass ............................108
high beam ...............................108
replacing bulbs ...............115–117
turning on and off ..................107
Heating
heater only system ...................98
heating and air conditioning
system ...............................99, 102
Homelink wireless control
system ........................................139
Hood ..........................................356
I
Ignition ...............................264, 395
Illuminated visor mirror ...........121
Infant seats (see Safety
seats) .........................................199
Inspection/maintenance (I/M)
testing ........................................381 Index
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