2010 ASTON MARTIN V8 VANTAGE wheel

Power Conversion (03.11)
Engine (03.00)3-11-28 Workshop Manual May 2007
2. Remove bolts (x2) securing bearing cap to connecting
rod, remove bearing cap (see Figure 2).
Figure 2
3. Install special tools (303-535) to the connecting rod to prevent damage to crankshaft journal.
4. Carefully push connecting rod/piston assembly upwards and remove from cylinder bore.
5. Remove special tools from connecting rod.
6. Install bearing cap on connecting rod, install and lightly tighten retaining bolts.
Installation
1. Clean cylinder bore.
2. Install piston rings in cylinder bore to a pre-determined depth and measure ring gaps.
3. Remove piston ring set from cylinder bore and install on piston.
4. Clean connecting rod.
5. Correctly position ring gaps on piston prior to installation.
6. Remove connecting rod bearing cap.
7. Install bearings in connecting rod and bearing cap.
8. Lubricate cylinder bore, pi ston and rings with clean
engine oil.
9. Install special tools (303-535) to the connecting rod to prevent damage to crankshaft journal. 10. Install piston ring clamp to piston, install piston assembly
in its cylinder bore. Remove piston ring clamp (see
Figure 3).
Figure 3
11. Lubricate crankshaft jour nal with clean engine oil.
12. Carefully pull connecting rod into place on crankshaft journal.
13. Install bearing cap to connecting rod. Install and torque tighten retaining bolts (x2).
Connecting Rod-Renew (Engine Set)
Removal
1. Remove cylinder head gaskets - engine set (see Workshop Manual procedure 03.01.HW Gasket -
Cylinder Head - Engine Set - Renew With Engine
Removed).
2. Remove crankshaft timing sprocket from crankshaft.
3. Install guide pin through lower hole on chain tensioner.
4. Remove bolt securing oil pressure pump chain tensioner assembly to engine bedplate (see Figure 1).
Figure 1
5. Remove tensioner assembly.
Caution
When using a 'two post' vehicle ramp, remove the
screws that secure the rear section of the wheel arch
liner to body. Hold back the rear section of the wheel
arch liner to correctly position the foot of the vehicle lift.
Caution
Make sure the piston ring gaps are positioned at
different positions opposite th e thrust side of the piston
before installation.
A0311314
Repair Operation Time (ROT)
ItemCode
Connecting Rod-Renew 03.11.CN
WAR NI NG
DO NOT GET USED ENGINE OIL ON YOUR SKIN.
USED ENGINE OIL CAN BE HARMFUL.
A0311337
A0302274

Power Conversion (03.11)
Engine (03.00)3-11-34 Workshop Manual May 2007
30. Clean oil scavenge pump and mating face on sump.
31. Install oil pump(s) drive sprocket.
32. Install new oil scavenge pump gasket, align on dowels
(x2).
33. Install chain onto oil scavenge pump sprocket.
34. Install oil scavenge pump, align to dowels (x2), Install and torque tighten bolts (x3).
35. Install chain onto oil pump drive sprocket.
36. Clean oil pressure pump and mating face on sump.
37. Install new gasket to sump, align to dowels (x2).
38. Position oil pressure pump, install chain on pump sprocket.
39. Install oil pressure pump, alig n to dowels (x2), Install and
torque tighten bolts (x3).
40. Install chain tensioner, install and torque tighten bolt, remove guide pin.
41. Install crankshaft timing sprocket.
42. Install cylinder head gaskets - engine set (see Workshop Manual procedure 03.01.HW Gasket - Cylinder Head -
Engine Set - Renew With Engine Removed).
Crankshaft Damper Pulley Assembly-
Renew
Removal
1. Remove engine drive belt (see Workshop Manual procedure 03.05.AB Belt - Engine Drive - Renew).
2. Raise vehicle on ramp.
3. Remove bolts (x2), inspection cover to lower crankcase, remove cover.
4. Install tool (303-1185) to restrain flywheel, install and tighten bolts (x2).
5. Install thrust button of tool (303 -1186) in crankshaft,
position tool in pulley, secure with bolts (x2). Tighten
centre bolt, withdraw pu lley from crankshaft.
6. Collect crankshaft pulley, locking ring and special tool thrust button.
7. Remove special tool from pulley. 8. Remove and discard O-ring seal from pulley (see
Figure 1).
Figure 1
Installation
1. Clean crankshaft pulley, locking ring and mating face on
crankshaft.
2. Lubricate and install new O-ring seal in crankshaft pulley.
3. Install crankshaft pulley, locking ring and new pulley bolt.
4. Torque tighten crankshaft pulley bolt. Remove special tool (303-1185) from crankcase.
5. Install inspection cover to lower crankcase, install and tighten bolts (x2).
6. Lower vehicle on ramp.
7. Install engine drive belt (see Workshop Manual procedure 03.05.AB Belt - Engine Drive - Renew).
Crankshaft Front Oil Seal-Renew
Removal
1. Battery isolation switch ‘OFF’.
2. Raise vehicle on ramp.
3. Remove crankshaft pulley (see Workshop Manual procedure 03.11.CP Pulley Assembly - Crankshaft
Damper - Renew).
Repair Operation Time (ROT)
Caution
The bolt thread in the cran kshaft must be cleaned out
before a new crankshaft pulley retaining bolt is installed
Repair Operation Time (ROT)
ItemCode
Crankshaft Front Oi l Seal-Renew 03.11.CQ
A0311321

Power Conversion (03.11)
Engine (03.00)
May 2007 Workshop Manual 3-11-35
4. Install tool (303-1190) into crankshaft front oil seal (see
Figure 1).
Figure 1
5. Tighten centre bolt of tool (303-1190) and withdraw oil seal from timing cover (see Figure 2).
Figure 2
6. Remove seal from special tool.
Installation
1. Clean oil seal aperture in timing cover.
2. Do NOT remove protector from oil seal. 3. Position new oil seal (fitted dry). Install oil seal in timing
cover using tool (303-750) (see Figure 3).
Figure 3
4. Remove crankshaft oil seal protector.
5. Install crankshaft pulley (see Workshop Manual procedure 03.11.CP Pulley Assembly - Crankshaft
Damper - Renew).
6. Lower vehicle on ramp.
7. Battery isolation switch ‘ON’.
Rear Oil Crankshaft Seal-Renew
Removal
1. Remove clutch and flywheel assembly (see Workshop Manual procedure 08.00.AA Clutch and Flywheel
Assembly - Renew).
2. Position tool (303 -1189) to crankshaft flange, screw in alignment bolts (x2) 1.5 turns (only).
3. Use tool and pierce holes (x3) in oil seal through holes in special tool for self-tapping screws
4. Install and tighten self-tapping screws (x3) into oil seal.
5. Tighten centre bolt of tool (303-1189) and withdraw crankshaft oil seal.
6. Remove oil seal from spec ial tool, discard oil seal.
Installation
1. Clean oil seal aperture in cylinder block.
2. Ensure that oil seal protecto r is positioned correctly and
install oil seal onto crankshaft flange.
3. Install tool (303-1189) to crankshaft, position nuts on
tool against oil seal.
Caution
Caution: Make sure the cranks haft front oil seal mating
faces are clean and dry.
Caution
Do not remove the crankshaft front oil seal protector
until the oil seal is correctly installed.
A0311246
A0311246A
Repair Operation Time (ROT)
A0311247

Power Conversion (03.11)
Engine (03.00)3-11-36 Workshop Manual May 2007
4. Ensure that oil seal and special are parallel to rear of
engine.
5. To install oil seal, tighten nuts alternately on tool (303- 1189) until oil seal correctly seated.
6. Remove special tool from crankshaft.
7. Check that the oil seal is located correctly.
8. Install clutch and flywheel assembly (see Workshop Manual procedure 08.00.AA Clutch and Flywheel
Assembly - Renew).
Cylinder Block-Renew
Removal
1. Remove cylinder head gasket - engine set (see Workshop Manual procedure 03.01.HW Gasket -
Cylinder Head - Engine Set - Renew With Engine
Removed).
2. Remove crankshaft assembly.
3. Remove pistons and connecting rod assemblies from cylinder block.
4. Remove Torx screws (x4) securing engine oil cooling
valves to cylinder block.
5. Remove engine oil cooling valves (x4).
6. Remove bolts (x5) securing water pump to cylinder block. Remove water pump, discard gasket.
7. Remove cylinder block valley cover.
Installation
1. Clean cylinder block valley cover and mating face on cylinder block.
2. Install cylinder block valley cover.
3. Clean engine oil cooling valves.
4. Install engine oil cooling valves in cylinder block.
5. Install and torque tighten Torx screws (x4).
6. Clean connecting rods and piston assemblies.
7. Correctly position ring gaps on pistons prior to installation.
8. Remove connecting rod bearing caps.
9. Install bearings in connecting rods and bearing caps.
10. Lubricate cylinder bores, pistons and rings with clean engine oil.
11. Install special tools (303-535) to the connecting rod to prevent damage to crankshaft journal.
12. Install crankshaft assembly.
13. Install new gasket, water pump, install and torque tighten bolts (x5). 14. Install cylinder head gasket - engine set (see Workshop
Manual procedure 03.01.HW Gasket - Cylinder Head -
Engine Set - Renew Wi th Engine Removed).
Crankshaft Damper Pulley Assembly-
Renew (with Engine Removed)
Removal
1. Remove engine assembly (see Workshop Manual
procedure 03.00.AA Engine Assembly - Renew).
2. Release drive belt tensioner, release drive belt from idler pulley (see Figure 1).
Figure 1
3. Remove bolt securing drive belt tensioner to engine timing cover, remove tensioner.
4. Remove drive belt from pulleys.
5. Remove bolts (x2), inspection cover to lower crankcase, remove cover.
6. Install tool (303-1185) to restrain flywheel, install and tighten bolts (x2).
7. Install thrust button of tool (303 -1186) in crankshaft,
position tool in pulley, secure with bolts (x2). Tighten
centre bolt, withdraw pulley from crankshaft.
8. Collect crankshaft pulley, locking ring and special tool thrust button.
9. Remove special tool from pulley.
Caution
Alternate nut tightening to correctly seat the crankshaft rear oil seal.
Repair Operation Time (ROT)
WAR NI NG
DO NOT GET USED ENGINE OIL ON YOUR SKIN.
USED ENGINE OIL CAN BE HARMFUL.
Repair Operation Time (ROT)
ItemCode
Crankshaft Damper Pulley Assembly-
Renew 03.11.DP
A030553

Power Conversion (03.11)
Engine (03.00)3-11-38 Workshop Manual May 2007
3. Position new oil seal (fitted dry). Install oil seal in timing
cover using tool (303-750) (see Figure 3).
Figure 3
4. Remove crankshaft oil seal protector.
5. Install crankshaft pulle y (see Workshop Manual
procedure 03.11.DP Pulley Assembly - Crankshaft
Damper - Renew With Engine Removed).
Crankshaft Rear Oil Seal-Renew (with
Engine Removed
)
Removal
1. Remove engine assembly (see Workshop Manual
procedure 03.00.AA Engi ne Assembly - Renew).
2. Remove bolts (x2), inspection cover to lower crankcase, remove cover.
3. Install tool (303-1185) to restrain flywheel, install and tighten bolts (x2).
4. Remove bolts (x6), clutch cover to flywheel.
5. Release clutch cover from dowels (x3), remove clutch cover, collect drive plate.
6. Remove and discard bolts (x8), flywheel to crankshaft flange.
7. Remove bolts (x2), collect tool (303-1185).
8. Release flywheel from dowel, remove flywheel.
9. Position tool (303-1189) to crankshaft flange, screw in
alignment bolts (x2) 1.5 turns (only).
10. Use tool and pierce holes (x3) in oil seal through holes in special tool for self-tapping screws
11. Install and tighten self-tapping screws (x3) into oil seal.
12. Tighten centre bolt of tool (303-1189) and withdraw crankshaft oil seal.
13. Remove oil seal from special tool, discard oil seal.
Installation
1. Clean oil seal aperture in cylinder block.
2. Ensure that oil seal protector is positioned correctly and install oil seal onto crankshaft flange.
3. Install tool (303-1189) to crankshaft, position nuts on
tool against oil seal.
4. Ensure that oil seal and special are parallel to rear of engine.
5. To install oil seal, tighten nuts alternately on tool (303- 1189) until oil seal correctly seated.
6. Remove special tool from crankshaft.
7. Check that the oil seal is located correctly.
8. Clean flywheel and mating face on crankshaft.
9. Install flywheel, align to dowel on crankshaft flange.
10. Install new bolts (x8), install tool (303-1185) to restrain flywheel. Torque tighten bolts (x8) in the correct
sequence.
11. Clean clutch cover and drive plate.
12. Install clutch assembly on flywheel, align to dowels (x3).
13. Install bolts (x6), install clutch alignment tool, evenly torque tighten bolts (x6) in a diagonal sequence.
Remove clutch alignment tool.
14. Remove bolts (x2), collect tool (303-1185).
15. Install inspection cover, install and torque tighten bolts (x2).
16. Install engine assembly (see Workshop Manual procedure 03.00.AA Engine Assembly - Renew).
Repair Operation Time (ROT)
A0311247
Caution
Do not use any lubricant on cr ankshaft oil seals or seal
protectors. Make sure all co mponents are clean and dry
Caution
Alternate nut tightening to correctly seat the crankshaft rear oil seal.

Air Charging (03.12)
Engine (03.00)
Issue 4, November 2008 Workshop Manual 3-12-1
Engine (03.00)
Air Charging (03.12)
Maintenance
Remove
1. Raise the vehicle and make it safe.
2. Remove the front road wheel at the side of the air filter
to be removed.
3. Apply protective tape to the wheelarch area of the front wing to prevent damage.
4. Remove the front outside screw that attaches the valance.
Repair Operation Time (ROT)
Repair Operation Time (ROT)

Air Charging (03.12)
Engine (03.00)3-12-2 Workshop ManualIssue 4, November 2008
5. Move the valance away to get access to the wheelarch
liner attachment screws (refer to Figure 1).
Figure 1 - Front Wheelarch Liner Attachment (Right side shown)
6. Remove the five screws (1) that attach the wheelarch liner to the bumper.
7. Remove the three M6 Torx screws (2) that attach the wheelarch liner to the front undertray.
8. Remove the three screws (3) that attach the wheelarch liner to the front valance.
9. Move the wheelarch liner away to get access to the air filter box.
10. Remove the seven self-tapping screws that attach the base of the air cleaner.
11. Remove the the base of the air cleaner.
12. Remove the air filter element.
Installation
1. Clean the air cleaner box and base.
2. Install the air filter element.
3. Remove the the base of the air cleaner.
4. Install the seven self-tapping screws that attach the base of the air cleaner.
5. Put the wheelarch liner back into position.
6. Install the three screws (3) that attach the wheelarch liner to the front valance (refer to Figure 1).
7. Install the three M6 Torx screws (2) that attach the wheelarch liner to the front undertray.
8. Install the five screws (1) that attach the wheelarch liner to the bumper.
9. Make sure that the valance is in the correct position.
10. Install the front outside screw that attaches the valance.
11. Remove the protective tape from the wheelarch.
12. Install the front road wheel.
13. Lower the vehicle.
Engine Air Cleaner Assembly - Remove
and Install
Remove
1. Raise the vehicle and make it safe.
2. Remove the front road wheel at the side for the air filter box to be removed.
3. Apply protective tape to the wheelarch area of the front wing to prevent damage.
4. Remove the front outside screw that attaches the valance.
5. Move the valance away to get access to the wheelarch liner attachment screws (refer to Figure 1).
Figure 1 - Front Wheelarch Liner Attachment (Right side shown)
6. Remove the five screws (1) that attach the wheelarch liner to the bumper.
7. Remove the three M6 Torx screws (2) that attach the wheelarch liner to the front undertray.
8. Remove the three screws (3) that attach the wheelarch liner to the front valance.
9. Move the wheelarch liner away to get access to the air filter box.
10. Remove the self-tapping screw that attaches the mass air-flow meter to the air filter box.
11. Disconnect the mass air-flow meter from the air filter box.
12. Disconnect the air inlet duct from the air filter box .
13. Remove the three M6 screws that attach the air filter box.
14. Remove the air filter box.
Install
1. Put the air filter box in position.
2. Install the three M6 screws that attach the air box.
3. Connect the air inlet duct to the air filter box.
4. Connect the mass air-flow meter to the air filter box
Repair Operation Time (ROT)
ItemCode
Engine Air Cleaner Assembly - Right
Side - Remove and Install 03.12.DJ
Engine Air Cleaner Assembly - Left Side
- Remove and Install 03.12.DH

Air Charging (03.12)
Engine (03.00)
Issue 4, November 2008 Workshop Manual 3-12-3
5. Install the self-tapping screw that attaches the mass air-
flow meter to the air filter box.
6. Put the wheelarch liner back into position.
7. Install the three screws (3) that attach the wheelarch liner to the front valance (refer to Figure 1).
8. Install the three M6 Torx screws (2) that attach the wheelarch liner to the front undertray.
9. Install the five screws (1) th at attach the wheelarch liner
to the bumper.
10. Make sure that the valance is in the correct position.
11. Install the front outside screw that attaches the valance.
12. Remove the protective tape from the wheelarch.
13. Install the front road wheel.
14. Lower the vehicle.