2010 ASTON MARTIN V8 VANTAGE transmission oil

Clutch Assembly (08.01)
May 2007 Workshop Manual 8-1-5
13. Remove Diagnostic tool.
14. Lower vehicle on ramp.
Clutch Hydraulic System-Bleed
08.00.AF
1. Raise vehicle on ramp.
2. Remove fluid reservoir cap and ensure fluid level is correct.
3. Clean area around clutch bleed nipple.
4. Remove cap from bleed nipple.
5. Position bleed container cont aining clean hydraulic fluid
and connect hose to bleed nipple.
6. Depress clutch pedal to floor 3 times and hold pedal down on third application.
7. Loosen bleed nipple allowing any air/fluid to escape.
8. Tighten bleed nipple.
9. Repeat procedure until air-free fluid emerges.
10. Disconnect bleed hose, remove container and install dust cap to bleed nipple.
11. Top-up fluid reservoir.
12. Lower vehicle on ramp.
Master Cylinder to Slave Cylinder Tube
Assembly-Renew
08.00.AJ
-Sportshift Only
Removal
1. Disconnect vehicle battery. 2. Raise vehicle on ramp.
3. Remove torque tube (see Workshop Manual procedure
05.01.CA Torque Tube - Remo ve for Access & Refit).
4. Remove grommet sealing clutch pipe to torque tube.
5. Remove clip, disconnect clutch pipe from slave cylinder adaptor.
6. Release clip securing transmi ssion harness to clutch pipe
mounting bracket.
7. Release clips (x4) securing clutch pipe to transmission harness.
8 . R e m o v e c l u t c h p i p e f r o m t o r q u e t u b e .
Installation
1. Install clutch pipe to torque tube.
2. Secure clutch pipe to tran smission harness using clips.
3. Secure transmission harne ss to clutch pipe mounting
bracket using clip.
4. Install clip and refit clutch pipe to slave cylinder adaptor.
5. Install grommet sealing clutch pipe to torque tube.
6. Install torque tube (see Workshop Manual procedure 05.01.CA Torque Tube - Remo ve for Access & Refit).
7. Bleed clutch hydraulics (see Workshop Manual procedure 08.00.AE Clut ch Hydraulic System -
Sportshift - Bleed).
8. Lower vehicle on ramp.
9. Connect vehicle battery.
Repair Operation Time (ROT)
Warning
Avoid skin / eye contact or in gestion of clutch fluid. If
skin or eyes are sp lashed with clutch fluid, rinse the
affected area immediately with plenty of water and
obtain medical attention. If clutch fluid is ingested, obtain immediate medical attention.
Caution
Clutch fluid must not be allowed to contact vehicle paint work. Remove spilt clutch fl uid from the paint work by
rinsing away with running water.
Warning
Brake / Clutch fluid is hygroscopic. If kept in opened
containers it will absorb water vapour. Use only brake
fluid from freshly opened co ntainers when topping-up
the brake fluid reservoir.
Before proceeding to the next step, position cloth around
fluid reservoir to collect any spillage.
Repair Operation Time (ROT)
Warning
Always disconnect the battery earth (- ve) terminal first.
Warning
When raising the vehicle on a ‘two post’ ramp, ensure
that the rear end of the vehicle is securely strapped to
the ramp. Failure to strap the rear of the vehicle down may lead to the vehicl e falling off the ramp.
Warning
Observe all oil/fluid manufact urers safety instructions
when handling components that have been in contact with transaxle oil.
Warning
Always connect the battery ea rth (+ve) terminal first.

Steering Gear (11.01)
Steering (11.00)
Issue 5, January 2010 Workshop Manual 11-1-3
Vehicle tends to pull
to one side when
driven on a level
surface. Incorrect tyre pressure. Adjust tyre pressure.
Incorrect tyre size.
Different tyre or tread type.
New tyre as required.
Vehicle is unevenly or excessively loaded. Adjust load evenly.
Incorrect toe adjustment. Adjust as required.
Damaged front or rear suspension
components. New suspension components.
Steering gear valve effort out of balance. Shift transmission into neutral while driving at no more than 30 miles/hour (50 km/h) and turn the
ignition to position I (engine ‘Off’-coasting).
a. If the vehicle does not pull to one side with the
engine off, install a new steering gear.
b. If the vehicle drifts with the engine off, ‘cross switch’ the front wheel assemblies.
Test at low speed due to directional tyres.
a. If the vehicle pulls to the opposite side, switch the wheels that were on the rear to the same
side on the front.
b. If the vehicle pull direction is not changed, check the front suspension components and
toe adjustments.
Check front and rear brakes for correct
operation. Adjust as required.
Check for bent rear suspension components
and for damaged coil springs in the front
suspension. New rear suspension components.
Check the rear suspension for loose or worn
suspension components. Tighten.
New components.
Incorrect underbody alignment. Check underbody alignment.
Feedback (whining
or knocking noises
in the steering gear)
Condition where
roughness is felt in
the steering wheel by
the driver when the
vehicle is driven over
rough surfaces. Loose or worn tie-rods. New steering gear.
Steering gear bolts loose or damaged. Tighten.
New bolts.
Loose suspension bushing , bolts or ball joints. Tighten.
New components.
Damaged steering column.
Loose Column bolts. New steering column.
Tighten bolts.
Power steering
pump or reservoir
leaks Overfilled system. Correct fluid level.
Damaged fluid cap. New fluid cap.
Loose or damaged hose fittings. Tighten.
New hose.
Leakage at power steering pump. New power steering pump.
Poor returnability of
the steering Incorrect tyre pressure. Check
and adjust tyre pressure.
Incorrect tyre size or ty pe. New tyre as required.
Steering column universal joints binding . New steering column.
Steering column shaft floor seal may be torn
and fouling I-shaft. New floor seal as required.
Binding or damaged tie-rods. New steering gear.
Damaged or worn front suspension
components. New front suspension components as required.
Incorrect toe adjustment. Adjust as required.
SymptomPossible CauseAction

AML EOBD System Operation Summary

Rory O’Curry Aston Martin Lagonda CONFIDENTIAL 1 May 2009
[email protected] AML EOBD Monitors 07 ROC.doc Page 37 of 43

Glossary of Terms

A/D Analogue to Digital
ASM Auto Shift Manul
BTDC Before Top Dead Centre
CALID CALibration IDentification
CD4E Automatic Transmission for Intermediate size Family saloon.
CID Camshaft Identification.
CKP Crankshaft Position
CMP Camshaft Position
COP Coil on Plug
CPC Camshaft Position Control
CVN Calibration Verification Number
DPFE Delta Pressure Feedback
DTC Diagnostic Trouble Code
ECT Engine Coolant Temperature
EDIS Electronic Distributorless Ignition System
EGR Exhaust Gas Re-circulation.
EOBD European On Bard Diagnostics
EPC Electronic Pressure Control
ETC Electronic Throttle Control
ETM Electronic Throttle Monitor
EVR Electronic Vacuum Regulator
EWMA Exponentially Weighted Moving Average
FMEM Failure Mode and Effects Management
FN Automatic Transmission for Medium size Family Saloon
FWD Front Wheel Drive
HDR High Data Rate
HO2S Heated Oxygen Sensor.
IAC Idle Air Control
IDM Ignition Diagnostic Monitor
IMRC Inlet Manifold Runner Control
IPC Independent Plausibility Checker
KAM Keep Alive Memory
LDR Low Data Rate
LTFT Long Term Fuel Trim
MAF Mass Air Flow
MAP Manifold Absolute Pressure
MIL Malfunction Indicator Lamp
OSS Output Shaft Speed
PCM Powertrain Control Module
PIP Profile Ignition Pickup
RWD Rear Wheel Drive
SAE Society of Automotive Engineers
SAIR Secondary AIR
SCV Swirl Control Valve
STFT Short Term Fuel Trim
TCC Torque Converter Clutch
TCIL Transmission Control Indicator Lamp
TP Throttle Position
TPPC Throttle Plate Position Controller
TRS Transmission Range Sensor
TSS Turbine Shaft Speed
VID Vehicle IDentification
VIN Vehicle Identification No.
VQZ VQuizzer
VMV Vapour Management Valve

System
Component
P Codes (AML)
Malfunction Strategy Description
Malfunction Criteria
(Fault)
Fault condition
(Internal labels)
Threshold Value
(Fault condition)
Entry conditions
Entry conditions values
Filter Time to log DTC (AML)
EMS controlled MIL Illumination
(AML)
(V vs Temp
)App A,
Ref 1
1
30mS 50mS
2 DTC
Mechatronic Unit Shift Solenoid P0985SV1 S/C Gnd Target max.7.6% Hardware register fault or
umv1_RLo <7.6%
FET turned on
lowside drivers unlockedTrue
True20mS
2 DTC
Mechatronic Unit Shift Solenoid P0986SV1 S/C Battery PWM target max. 92.4% umv1_Rhi>92.4%FET turned on
lowside drivers unlocked True
True20mS
2 DTC
Mechatronic Unit Shift Solenoid P0770SV1 O/C PWM target max 7.6 umv1_Rlo<7.6%FET turned on
lowside drivers unlocked True
True20mS
2 DTC
Mechatronic Unit Shift Solenoid P0998SV2 S/C Gnd Target max.7.6% Hardware register fault or
umv2_RLo <7.6%
FET turned on
lowside drivers unlockedTrue
True20mS
2 DTC
Mechatronic Unit Shift Solenoid P0998SV2 O/C or S/C Gnd PWM target max. 92.4% Hardware register fault=100%FET turned on
lowside drivers unlocked True
True20mS
2 DTC
Mechatronic Unit Shift Solenoid P0999SV2 S/C Battery PWM target max. 92.4% umv2_Rhi>92.4%FET turned on
lowside drivers unlocked True
True20mS
2 DTC
Mechatronic Unit Shift Solenoid P2706SV2 O/C PWM target max 7.6 umv2_Rlo<7.6%FET turned on
lowside drivers unlocked True
True20mS
2 DTC
Mechatronic Unit Park Solenoid P2814SV3 S/C Gnd Target max.7.6% Hardware register fault or
umv3_RLo <7.6%
FET turned on
lowside drivers unlockedTrue
True100mS
2 DTC
Mechatronic Unit Park Solenoid P2814SV3 O/C or S/C Gnd PWM target max. 92.4% Hardware register fault=100%FET turned on
lowside drivers unlocked True
True100mS
2 DTC
Gear monitoring 1st Gear ratio P07311st Gear slip too high 1st gear slip > threshold nd_syn > KL_NDUWG1Outputspeed 0.0 1000 2000
Ndsyn> 400 400 640 ATF temp > threshold
output speed > threshold
Engine Speed > threshold
Turbine Speed > threshold0DegC
0rpm
550rpm
416rpm3 Symptoms
2 DTC
Gear monitoring 2nd gear ratio P07322nd Gear slip too high 2nd gear slip > threshold nd_syn > KL_NDUWG2Outputspeed 0.0 1000 3300
Ndsyn> 400 400 640 ATF temp > threshold
output speed > threshold
Engine Speed > threshold
Turbine Speed > threshold0DegC
0rpm
550rpm
416rpm3 Symptoms
2 DTC
Gear monitoring 3rd gear ratio P07333rd Gear slip too high 3rd gear slip > threshold nd_syn > KL_NDUWG3Output speed 0.0 1000 5000
Ndsyn> 400 400 640 ATF temp > threshold
output speed > threshold
Engine Speed > threshold
Turbine Speed > threshold0DegC
0rpm
550rpm
416rpm3 Symptoms
2 DTC
Gear monitoring 4th gear ratio P07344th Gear slip too high 4th gear slip > threshold nd_syn > KL_NDUWG4Output speed 0.0 1000 6500
Ndsyn> 400 400 640 ATF temp > threshold
output speed > threshold
Engine Speed > threshold
Turbine Speed > threshold0DegC
0rpm
550rpm
416rpm3 Symptoms
2 DTC
Gear monitoring 5th gear ratio P07355th Gear slip too high 5th gear slip > threshold nd_syn > KL_NDUWG5Output speed 0.0 1000 8160
Ndsyn> 400 400 640 ATF temp > threshold
output speed > threshold
Engine Speed > threshold
Turbine Speed > threshold0DegC
0rpm
550rpm
416rpm3 Symptoms
2 DTC
Gear monitoring 6th gear ratio P07296th Gear slip too high 6th gear slip > threshold nd_syn > KL_NDUWG6Output speed 0.0 1000 8160
Ndsyn> 400 400 640 ATF temp > threshold
output speed > threshold
Engine Speed > threshold
Turbine Speed > threshold0DegC
0rpm
550rpm
416rpm3 Symptoms
2 DTC
Shift Monitoring Gear load 1-2 shift P0781Gear load error during 1-2 shift. Clutch C
does not close. (input speed - output speed x ratio) > threshold ND_TSUEA12Z
>400rpmoutputspeed > threshold
transmission oil temperature > threshold
engine speed
range position 256rpm
10DegC
1200rpm
no P, R, N5 Symptoms
2 DTC
Shift Monitoring Gear load 1-2 shift P0781Gear load error during 1-2 shift. Clutch D
does not open.
(input speed - output speed x ratio
) (t) - (input speed
- output speed x ratio) (0) < threshold ND_TUNSUEB
<30rpmoutput speed > threshold
transmission oil temperature > threshold
engine speed
range position 256rpm
10DegC
1200rpm
no P, R, N5 Symptoms
2 DTC
Shift Monitoring Gear load 2-3 shift P0782Gear load error during 2-3 shift. Clutch C
does not close. (input speed - output speed x ratio) > threshold ND_TSUEA23Z
>300rpmoutput speed > threshold
transmission oil temperature > threshold
engine speed
range position 256rpm
10DegC
1200rpm
no P, R, N5 Symptoms
2 DTC
8ASXV05.9VH1 Aston Martin
Auto Gearbox Summary Jan 2008

System
Component
P Codes (AML)
Malfunction Strategy Description
Malfunction Criteria
(Fault)
Fault condition
(Internal labels)
Threshold Value
(Fault condition)
Entry conditions
Entry conditions values
Filter Time to log DTC (AML)
EMS controlled MIL Illumination
(AML)
(input speed - output speed x ratio
) (t) - (input speed
- output speed x ratio) (0) < threshold ND_TUNSUEB
<30rpmoutput speed > threshold
transmission oil temperature > threshold
engine speed
range position 256rpm
10DegC
1200rpm
no P, R, N5 Symptoms
2 DTC
Shift Monitoring Gear load 4-5 shift P0784Gear load error during 4-5 shift. Clutch B
does not close. (input speed - output speed x ratio) > threshold ND_TSUEA45Z
>300rpmoutput speed > threshold
transmission oil temperature > threshold
engine speed
range position 256rpm
10DegC
1200rpm
no P, R, N5 Symptoms
2 DTC
Shift Monitoring Gear load 4-5 shift P0784Gear load error during 4-5 shift. Clutch E
does not open.
(input speed - output speed x ratio
) (t) - (input speed
- output speed x ratio) (0) < threshold ND_TUNSUEB
<30rpmoutput speed > threshold
transmission oil temperature > threshold
engine speed
range position 256rpm
10DegC
1200rpm
no P, R, N5 Symptoms
2 DTC
Shift Monitoring Gear load 5-6 shift P0829Gear load error during 5-6 shift. Clutch C
does not close. (input speed - output speed x ratio) > threshold ND_TSUEA56Z
>300rpmoutput speed > threshold
transmission oil temperature > threshold
engine speed
range position 256rpm
10DegC
1200rpm
no P, R, N5 Symptoms
2 DTC
Shift Monitoring Gear load 5-6 shift P0829Gear load error during 5-6 shift. Clutch B
does not open.
(input speed - output speed x ratio
) (t) - (input speed
- output speed x ratio) (0) < threshold ND_TUNSUEB
<30rpmoutput speed > threshold
transmission oil temperature > threshold
engine speed
range position 256rpm
10DegC
1200rpm
no P, R, N5 Symptoms
2 DTC
Shift Monitoring Gear load 2-1 shift P0781Gear load error during 2-1 down shift.
(input speed - output speed x ratio
) (t) - (input speed
- output speed x ratio) (0) < threshold ND_TUNSUEB
<30rpmoutput speed > threshold
transmission oil temperature > threshold
engine speed
range position 256rpm
10DegC
1200rpm
no P, R, N5 Symptoms
2 DTC
Shift Monitoring Gear load 3-2 shift P0782Gear load error during 3-2 down shift.
(input speed - output speed x ratio
) (t) - (input speed
- output speed x ratio) (0) < threshold ND_TUNSUEB
<30rpmoutput speed > threshold
transmission oil temperature > threshold
engine speed
range position 256rpm
10DegC
1200rpm
no P, R, N5 Symptoms
2 DTC
Shift Monitoring Gear load 4-3 shift P0783Gear load error during 4-3 down shift.
(input speed - output speed x ratio
) (t) - (input speed
- output speed x ratio) (0) < threshold ND_TUNSUEB
<30rpmoutput speed > threshold
transmission oil temperature > threshold
engine speed
range position 256rpm
10DegC
1200rpm
no P, R, N5 Symptoms
2 DTC
Shift Monitoring Gear load 5-4 shift P0784Gear load error during 5-4 down shift.
(input speed - output speed x ratio
) (t) - (input speed
- output speed x ratio) (0) < threshold ND_TUNSUEB
<30rpmoutput speed > threshold
transmission oil temperature > threshold
engine speed
range position 256rpm
10DegC
1200rpm
no P, R, N5 Symptoms
2 DTC
Shift Monitoring Gear load 6-5 shift. P0829Gear load error during 6-5 down shift.
(input speed - output speed x ratio
) (t) - (input speed
- output speed x ratio) (0) < threshold -30 > calculated value
<30rpmoutput speed > threshold
transmission oil temperature > threshold
engine speed
range position 256rpm
10DegC
1200rpm
no P, R, N5 Symptoms
2 DTC
CAN Link ECM P1797CAN timeout EMS No EMS CAN messages for a time threshold off time >= tcn_EcmOff 750mSBattery voltage > threshold
No engine crank in progress
No CAN bus off or CAN lvl fault logged 9v
500mS1 DTC
System Voltage Battery Voltage P1789Power Supply too low Battery voltage ugt_Batt < ugts_Ulow< 9VEngine speed >
Turbine speed >
Transmission position
Mechanical limphome active 1400rpm
1400rpm
Park or Neutral
False1.0s
2 DTC
TCM Internal Flash Checksum P062FContinual EEPROM emulation checksum
monitoring EEPROM emulation checksum error
0mS1 DTC
Temperature sensors Chip Temperature Sensor P0667 Chip temperature too big Chip temp > threshold ucu_Chip > utmso_CcuChip4.95v 1.5s2 DTC
Temperature sensors Chip Temperature Sensor P0667 Chip temperature too low Chip temp < threshold ucu_Chip < utmsu_CcuChip0.1v 1.5s2 DTC
8ASXV05.9VH1 Aston Martin
Auto Gearbox Summary Jan 2008