Road Wheels and Tyres (04.04)
Suspension (04.00)
May 2007 Workshop Manual 4-4-5
Road Test
A tyre vibration diagnostic proc edure always begins with a road test. The road test and customer interview (if available)
will provide much of the information neede d to find the source of a vibration.
During the road test, drive the vehicle on a road that is smoot h and free of undulations. If vibration is apparent, note and
record the following:
• The speed at which the vibration occurs
• What type of vibration occurs in each speed range
• How the vibration is affected by changes in the following types of vibration-sensitivity:
Torque Sensitive - This means that the condition may be improved or made worse by accelerating, decelerating, coasting,
maintaining a steady vehicle speed or applying engine torque.
Vehicle Speed Sensitive - This means that the vibration always occurs at the same vehicle speed and is not affected by
engine torque, engine speed or the transmission gear selected.
Engine Speed Sensitive - This means that the vibration occurs at varyin g vehicle speeds when a different transmission
gear is selected. It may sometimes be isolated by increasing or decreasing engine speed with the transmission in NEUTRAL
or by stall testing with the transmission in gear. If the condition is engine speed sensitive, the cause is probably not relate d
to the tyres.
If the road test indicates that there is tyre whine, but no sh ake or vibration, the noise originates with the contact between
the tyre and the road surface.
A thumping noise usually means that the tyre has a flat or soft spot making a noise as they slap the roadway. Tyre whine
may be distinguished from axle noise. Tyre whine remains the same over a range of speeds.
Symptoms
SymptomPossible Source(s):Action(s)
Tyres show excess wear on
edge of treads Tyres under-inflated Correct pressure to specification.
Vehicle overloaded Correct as required.
Tyres show excess wear on
edge of treads (having the
correct tyre pressures) Incorrect toe setting Set to specification.
Tyres show excess wear in
center of tread Tyres over-inflated Correct pressure to specification.
Other excessive tyre wear
problems Incorrect tyre pressure Correct pressure to specification.
Incorrect tyre and wheel usage Install correct tyre and wheel combination.
Geometry out of alignm
ent Check and adjust.
Loose, worn or damaged suspension
components Inspect, repair or install new suspension
components as necessary.
Wheel and tyre assembly out of
balance Balance wheel and tyre assembly.
Excessive lateral or radial runout of
wheel or tyre Check, repair or install a new wheel or tyre as
necessary.
Wheel mounting is difficult Incorrect application or mismatched
parts, including wheel studs and wheel
nuts. Corroded, worn or damaged parts Clean or install new parts.
Wobble or shimmy affecting
wheel runout Damaged wheel (eventually damaging
wheel bearings and causing uneven
tyre wear) Inspect wheel rims for damage and runout.
Install a new wheel rim as necessary.
Excessive vibration, rough
steering or severe tyre wear Loose or incorrect attaching parts Tighten or install new parts.
Road Wheels and Tyres (04.04)
Suspension (04.00)4-4-6 Workshop Manual May 2007
Ty r e D a m a g e
Vehicle vibrations Tyres and wheels mismatched Install correct tyre and wheel combination.
Inflation pressure too high or too lo w Correct pressure to specification
Uneven tyre wear Refer to Diagnosis and Testing .
Out-of-balance wheel, tyre, wheel hub
or disc assembly Determine the out-of-balance component and
balance or install a new part.
Damaged or distorted wheel from road
impact hazard or incorrect handling Install a new wheel.
Excessive radial runout Install a new wheel or tyre. Check for incorrect wheel and tyre specifications.
Excessive lateral runout Install a new wheel or tyre.
Incorrectly seated tyre Remount the tyre.
Loose wheel mountings - damaged
wheel studs, wheel nuts, worn or
broken wheel hub face or foreign
material on mounting faces Tighten or install new parts. Clean mounting
surfaces.
Defective wheel bearings Install a new bearing set.
Brake disc imbalance
Water in tyres Remove water.
Loose engine or transmission mounts Install new mount nuts / install new mounts.
Incorrect front end alignment Align front end.
Loose or worn driveline or suspension
parts Repair or install new parts.
Excessive driveshaft runout or
imbalance Install a new driveshaft.
Worn or damaged flexible drive joint Install a new driveshaft.
Damaged wheel hub stud
threads Sliding wheel across the wheel studs
during installation. Loose wheel nuts
Install new wheel studs.
Broken wheel studs Loose or over tightened wheel nuts Install new wheel studs.
Corrosion and contamination
streaks from the wheel hub
wheel stud holes Loose wheel nuts Check complete assembly. Install new parts.
Damaged wheel nuts Loose wheel assembly Install new wheel nuts.
Over-tightened wheel nuts Install new wheel nuts.
Frozen wheel nuts Corrosion or galling If corrosion is light, wire brush away corrosion.
If corrosion is excessive install new wheel studs
and wheel nuts.
SymptomPossible Source(s):Action(s)
SymptomDescription
Age Deterioration Cracking and crazing of the tread and side wall rubber, sometimes accompanied by carcass
deformation. An indication that the tyres have been in service for a very long time.
Neglected Cut Damage through accidental cuts or penetrations will extend in use due to continued flexing and /
or ingress of moisture and road matter.
Impact Fracture Resultant damage from impact fractures is not always visible externally and, therefore, as a safety
precaution the tyre should be removed and examined.
Casing fracture caused by severe localized impact through driving over kerbs, hitting potholes
and / or objects in the road.
A double fracture caused by crushing the side wall of the tyre between an object and the rim
flange.
In both instances, such damage can lead to sudd en and dangerous tyre deflation some time after
the impact occurred.
Road Wheels and Tyres (04.04)
Suspension (04.00)
May 2007 Workshop Manual 4-4-7
Repairs
In view of the high performance capability of the vehicle,
damaged tyres should be renewed and not repaired.
Care of Alloy Road Wheels
Aluminium alloy road wheels are covered with a protective
coating. To prevent corrosion it is essential that this coating
is not damaged. When removing or installing tyres only
equipment utilizing spigot or stud hole clamping must be
used. The equipment must not have any moving parts which
contact the road wheel, and ty re levers must not be used.
To clean road wheels use warm soapy water; stubborn stains
can be removed using a soft brush or by using a proprietary
alloy road wheel cleaner.
Road Wheel Alignment
It is important that correct road wheel alignment be
maintained. Misalignment causes tyre tread to be scrubbed
off laterally because the natural direction of the road wheel
differs from that of the vehicle.
A sharp ‘fin’ protrusion on the edge of each pattern rib is a
sure sign of misalignment.
• ‘Fins’ on the inside edges of the pattern ribs, particularly on the nearside tyre, indicate Toe-in.
• ‘Fins’ on the outside edges, particularly on the offside tyre, indicate Toe-out.
With minor misalignment, the ev idence is less noticeable
and sharp pattern edges may be caused by road camber
even when the road wheel alignment is correct. In such
c a s e s i t i s b e t t e r t o m a k e s u r e b y c h e c k i n g w i t h a n a l i g n m e n t
gauge. Road camber affects the direction of the vehicle by
imposing a side thrus t and , if le ft to follow its natural cou rs e,
the vehicle will drift towards its nearside. This is instinctively
corrected by steering towards the road centre and, as a
result, the vehicle runs crab wise. The diagram shows why
nearside tyres are very sensitive to too much Toe-in and
offside tyres to Toe-out. It also shows why sharp ‘fins’ appear on one tyre but not on
the other, and why the direction of misalignment can be
determined by noting the position of the ‘fins’. Severe
misalignment produces clea
r evidence on both tyres.
Front road wheels on a moving vehicle should be parallel.
Tyre wear can be affected noticeably by quite small
variations from this condition. It will be noted from the
diagram that even with parallel road wheels, the vehicle is
still out of line with its dire ction of movement, but there is
less tendency for the wear to be concentrated on one tyre.
The near front tyre sometimes persists in wearing faster and
more unevenly than the other tyres, even when the
mechanical condition of the vehicle and tyre maintenance
are satisfactory. The more severe the average road camber,
the more marked this tendency will be.
Caution
When a new tyre is installe d, always renew the tyre
valve.
Power Steering (11.02)
Steering (11.00)
Issue 5, January 2010 Workshop Manual 11-2-11
41. Install the clip that attaches the air intake pipe to the throttle body.
Figure 49
42. Remove and discard the sealing plugs from the two breather pipes and the air intake pipe.
43. Connect the two breather pipes to the air intake pipe.
Figure 50
44. Install the radiator closing panel (refer to Workshop Manual procedure 01.02.AA - Radiator Closing Panel).
45. Fill the oil tank with the correct quantity of oil.
46. Fill the PAS fluid reservoir with the correct quantity of
PAS fluid.
47. Connect the battery ground cable.
48. Bleed the PAS system.
49. Do a check of the engine oi l level. Add oil if necessary.
50. Lift the vehicle.
51. Install the front right side wheel-arch liner (refer to Workshop Manual procedure 01.02.GB - Front Right
Side Wheel-Arch Liner).
52. Install the front wheels and tyres (refer to Workshop Manual procedure 04.04.ED - Wheel and Tyre - Pair)
53. Do a check of the four-wheel alignment.
54. Use the applicable equipment to lift the vehicle and make it safe.
55. Install the front undertray (refer to Workshop Manual procedure 01.02.NB - Front Undertray).
RH/LH Track Rod End-Renew
Removal
1. Raise vehicle on ramp.
2. Remove road wheel(s).
3. Loosen tie rod locknut.
4. Install tool (204 - 524) on front hub, install and tighten
wheel nuts.
5. Lower vehicle to raise suspension sufficient to install ball joint removing tool (204 - 523).
6. Remove nut, track rod end to vertical link.
7. Using (204-523 Ball Joint Sp litter), release track rod end
from vertical link.
8. Remove tool (204 - 524) from front hub.
9. Count number of turns and remove track rod end from tie rod.
Installation
1. Clean track rod end taper and mating face on vertical link.
2. Install track rod end on tie rod the same amount of turns.
3. Install track rod end in vertical link.
4. Install road wheel(s).
5. Lower vehicle on ramp.
6. Carry out full vehicle geometry check/adjust.
7. Torque tie rod ball joint locknut(s).
Power Steering Pump to Rack Hose
Assembly-Renew
Repair Operation Time (ROT)
Repair Operation Time (ROT)
Maintenance Schedules
Appendix & Glossary20-1-12 Workshop Manual May 2007
Maintenance Schedules
1000mls
1500km
3 months10000mls
16000km
12 months20000mls
32000km
24 months
Pre-maintenance
x x x Pre-Maintenance Road Test Evaluation.
x x x Install vehicle protection kit and wing covers.
x x x Check Bulletins/Field Service Actions/Recall Status.
Fluids, Filters and Leaks Checks x - - Check/top-up engine oil level.- x x Renew engine oil and filter. Clean sump filters.
x x x Check for engine oil leaks. Every 48,000km
(30,000 miles)/3 Years Renew air cleaner elements.
Every 32,000km
(20,000 miles)/2 Years Renew air cleaner elements - extreme environments.
x x - Check transaxle for leaks.
Every
32,000km (20,000
miles)/3 Ye a r s Every
96,000km (60,000
miles)/6 Ye a r s Every
160,000km (100,000
miles)/10 years Check/top-up transaxle oil levels.
Every 64,000km
(40,000 miles)/4 Years Renew transaxle oil and clean filter.
Every 160,000km
(100,000 miles)/5 Years Renew engine coolant-ensure 50/50 concentration.
x x x Check/top-up engine coolant.
x x x Check for fuel leaks. Every 2 Years Renew brake/clutch fluid.
- x x Check/top-up brake/clutch fluid reservoir.
x x x Check power steering system for leaks.
x x x Check brake hoses, pipes and unions for leaks.
x x x Check suspension dampers for leaks.
x x x Top-up windscreen/headlamp washer reservoir.
x x x Check exhaust system for leaks.
x x x Check A/C system for leaks. - - x Renew pollen filter.
x x x Check/top-up power steering fluid.