Page 164 of 947
Convertible Roof (01.17)
Body System (01.00)1-12-26 Workshop Manual May 2007
3. Remove screws (x2) securing trim to hood mechanism and release trim (see Figure 1).
4. Unclip spring securing tension string to hood mechanism (see Figure 2). 5. Remove screw securing tension strap to hood
mechanism and remove trim (see Figure 3).
Installation
1. Pass tension strap through trim and secure to hood mechanism using bolt.
2. Pass tension string through trim and secure tension spring to hood mechanism.
3. Install trim to hood mechanism and secure with screws.
4. Install cantrail trim (see Workshop Manual procedure 01.17.BT Cover - Trim - Cantrail - Renew).
Figure 1
Figure 2
Figure 3
Page 166 of 947
Convertible Roof (01.17)
Body System (01.00)1-12-28 Workshop Manual May 2007
5. Release velcro and clip securing right-hand tonneau well liner edges (see Figure 4).
6. Release velcro and 3 clips securing left-hand tonneau well liner edges (see Figure 5). 7. Release tonneau B-post flap cables from hood linkage
(both sides) (see Figure 6).
8. With assistance, remove tonneau hinge bolts and
remove tonneau cover.
9. Release 2 clips (both sides) securing B-post flap cables to tonneau cover (see Figure 7).
10. Mark mounting position of B-post flaps (both sides).
Figure 4
Figure 5
Figure 6
Figure 7
Page 206 of 947

Convertible Roof (01.17)
Body System (01.00)1-12-68 Workshop Manual May 2007
Removal
1. Access luggage compartment and remove front liner (screws x4, trim clip x1) (see Figure 1)
.
2. Release velcro straps x2 and drain tubes x3.
3. Close luggage compartment.
4. Remove Wind deflector (see Workshop Manual
procedure 01.17.DA Wind Deflector - Renew).
5. Release stiffener, liner trim clip and velcro from around
hood motor (see Figure 2). 6. Release velcro from arou
nd tonneau cylinder and
remove trim clips (x 3) (see Figure 3).
7. Release trim clips (x7) from luggage compartment panel (see Figure 4).
8. Release velcro from behi nd ROPS units and remove
liner.
9. Remove stiffening rod from liner.
Installation
1. Install stiffening rod to liner.
2. Install liner and secure velcro.
3. Install trim clips (x7) to luggage compartment panel.
4. Secure velcro around tonneau cylinder and install trim
clips (x3).
5. Install stiffener, liner trim clip and velcro to around hood motor.
6. Install Wind deflector (see Workshop Manual procedure 01.17.DA Wind Deflector - Renew).
Figure 1
Figure 2
Figure 3
Figure 4
Page 700 of 947

Wiring and Circuit Protection (18.01)
Electric Distribution/Electronic Control (18.00)
May 2007 Workshop Manual 18-1-11
Maintenance
Forward Harness-Renew
Removal
1. Disconnect vehicle battery.
2. Remove LH headlamp (see Workshop Manual procedure 17.01.AB Headlamp Assembly - LH -
Renew).
3. Remove RH headlamp (see Workshop Manual procedure 17.01.BB Headlamp Assembly - RH -
Renew).
4. Release grommet from body, feed harness from inside of vehicle.
5. Disconnect multiplugs (x2) LH and RH side repeaters.
6. Disconnect multiplugs (x2) LH and RH pad wear indicators.
7. Disconnect multiplug (x2) LH and RH wheel speed sensors.
8. Disconnect multiplugs (x2) LH and RH air flow meters.
9. Disconnect multiplugs (x2) LH and RH headlamp bulb
monitoring resistors.
10. Remove nuts (x6) securing LH and RH earth leads to body (x6).
11. Remove screws (x4) LH and RH harness plate to body and release harness from plate.
12. Remove screen washer reservoir (see Workshop Manual procedure 01.16.DA Reserv oir and Motor Assembly -
Windshield Wash - Renew).
13. Remove fusebox (see Workshop Manual procedure 18.01.KD Fuse Box - Engine Bay - Renew).
14. Disconnect multiplug (x1) purge valve.
15. Disconnect multiplug (x1) ABS modulator.
16. Disconnect multiplug (x1) load level sensor.
17. Disconnect multiplugs (x4) forward harness to cabin harness.
18. Remove wiper motor and linkage (see Workshop Manual procedure 01.16.BA Linkage Assembly - Wiper
- Renew).
19. Remove cross member fr ont latch mounting (see
Workshop Manual procedure 01.14.BD Latch Assembly
- Hood - Renew).
20. Remove nuts (x2) securing earth leads to body (x2).
21. Disconnect multiplug (x1) heated front windshield.
22. Disconnect multiplug PAS sensor.
23. Disconnect multiplugs (x2) A/C compressor. 24. Disconnect multiplug (x1) horn.
25. Release forward harness to engine harness multiplug
(x1) from inner wing and di sconnect multiplugs (x2).
26. Disconnect multiplug (x2) cooling fans.
27. Disconnect multiplug (x1) ambient air temperature sensor.
28. Disconnect multiplugs (X2) crash sensors.
29. Release harness clips (70) and remove harness.
Installation
1. Layout harness around engine bay, feed harness into cabin area and secure grommet.
2. Secure forward harness clips (x70) to body.
3. Connect multiplug (x2) LH and RH side repeaters.
4. Connect multiplug (x2) LH and RH pad wear indicators.
5. Connect multiplugs (X2) LH and RH wheel speed sensors.
6. Connect multiplugs (x2) LH and RH air flow meters.
7. Connect multiplugs (x2) LH and RH headlamp bulb
monitoring resistors.
8. Position earth leads (x6), install and torque tighten nuts (x6).
9. Secure harness to plates (x2) and install plates to body.
10. Connect multiplug (x1) purge valve.
11. Install washer reservoi r (see Workshop Manual
procedure 01.16.DA Reservoir and Motor Assembly -
Windshield Wash - Renew).
12. Install fuse box (see Workshop Manual procedure 18.01.KD Fuse Box - Engine Bay - Renew).
13. Connect multiplug (x1) ABS connector.
14. Connect multiplug (x1) load level sensor.
15. Disconnect multiplug (x4) forward harness to cabin harness.
16. Connect multiplug (x1) heated front screen.
17. Connect multiplug (x1) PAS sensor.
18. Connect multiplugs (x2) A/C.
19. Connect multiplug (x1) horn
20. Position earth leads (x2), install and torque tighten nuts (x2).
21. Secure forward harness multiplug (x1) to inner wing and connect multiplugs (x2).
22. Connect multiplug (x2) cooling fans.
23. Connect multiplug (x1) am bient air temperature sensor.
24. Connect multiplugs (X2) crash sensors.
25. Install cross member front latch mounting 01.14.BD Latch Assembly - Hood - Renew).
26. Install wiper motor and linkage (see Workshop Manual procedure 01.16.BA Linkage Assembly - Wiper -
Renew).
27. Install LH headlamp (see Workshop Manual procedure
17.01.AB Headlamp Assembly - LH - Renew).
28. Install RH headlamp (see Workshop Manual procedure 17.01.BB Headlamp Assembly - RH - Renew).
29. Connect vehicle battery.
Repair Operation Time (ROT)
Warning
To prevent damage to elec trical components, always
disconnect the vehicle battery when working on the
vehicle's electrical system. The earth lead (- ve) must be disconnected first and reconnected last.
Page 789 of 947

Squeaks and Rattles Repair Manual
July 2010 Page 5 of 21
Squeak and Rattle Terminology
Squeaks
CHIRP High-pitched rapidly repeating sound, like chirping birds.
CREAK Metallic squeak, like the back of a seat flexing.
GRIND Abrasive sound, like a grinding wh eel or sandpaper rubbing against wood.
GRAUNCH Metallic abrasive sound, like two cast components rubbing together.
SQUEAK High-pitched sound, like rubbing a clean window.
TICK Audible rhythmic tap – clock noise.
Rattles
BRUSH Swish sound as contact parts touch lightly.
BUZZ Low-pitched sound, similar to a bee. Usually asso ciated with vibrations. Often metallic or hard
plastic humming.
CHATTER Rapidly repeating metallic sound.
CHUCK Rapid noise that sounds like a stick against the spokes of a spinning bicycle wheel.
CLICK light sound, like a ball point pen being clicked.
CLINK Usually a high frequency sound, like a sharp hard input to ceramic or glass.
CLANK Usually a mid-frequency. A sharp, hard, metallic knock.
CLUNK Usually a low-frequency, heavy sound, like something stressed being released under pressure.
DING Ringing noise like a bell.
HUM Continuous sound of varying frequencie s, like a wire humming in the wind.
KNOCK Heavy, loud, repeating sound like a knock on a door.
OIL CANNING Metallic "in/out" noise from metal surfaces reboundi ng in response to forced input like slamming
doors/hood.
PING Similar to knock, but at higher frequency.
RATTLE A sound that suggests looseness, such as marbles rolling around in a can.
SLAP Resonance from flat surfaces (seat belt webbing or door trim panels).
TAP Light hammering sound like tapping pencil on ed ge of table. Can be rhythmic or intermittent.
THUMP/THUD Dull beat caused by two items striking together.
TIZZ Rapid low-pitched diminishing sound often a secondary loose vibration after an impact.
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