2010 ASTON MARTIN V8 VANTAGE headlamp

SB-17-0298

February 2009 Page 1 of 5
SERVICE BULLETIN
To: All Dealers
For the attention of: Service Manager/After Sales Manager
Please copy to: The Dealer Principal
The Warranty Administrator
Aston Martin Technician(s)
The Parts Manager
Reference
SB-17-0298

Issued:
26 February 2009
Model: DBS, DB9, V8 and V12 Vantage
VIN Range: All
Subject: Headlamp Drying Out Procedure Page 1 of 5

Reason for this Service Bulletin
The headlamps of DBS, DB9, V8 and V12 Vantage models can get condensation on the inside surface of the lens.
If a customer complains that their vehicle has condensa tion in a headlamp, do the applicable procedure that
follows to remove the condensation.
Workshop Procedures
DBS and DB9 Vehicles
1. Turn the steering to get access to the headlamp access panel for the correct headlamp.
2. Lift the vehicle and make it safe.
3. Release the quarter-turn fastener and remove the
headlamp access panel (refer to Figure 1).

Figure 1
4. Remove the dip-beam bulb cover from the headlamp.
5. Install a battery vent tube (part number 1R12-372635-AA) (1) into the head lamp in the position shown in
Figure 2 and Figure 3.

Service Bulletin SB-17-0298

February 2009 Page 2 of 5

Figure 2
1
SB0298-03
Figure 3
6. Attach an airline that has dry air, without oil to
the battery vent tube (refer to Figure 4)
CAUTION: MAKE SURE THAT THE
AIRLINE PRESSURE IS 2 BAR
OR LESS. IF YOU DO NOT,
DAMAGE TO THE HEADLAMP
CAN OCCUR.

Figure 4
7. Make sure that the opposite end of the vent tube has
not moved inside the headlamp. If necessary, adjust its
position.
8. Blow air through the headlamp until you can see no condensation remaining on the lens.
9. Let the air flow for 20 minutes more.
10. Remove the vent tube from the headlamp then do st eps 11 to 13 that follow quickly before more moisture
can get into the headlamp.
11. Remove the cover for the main-beam bulb.
12. Install two silica gel bags into the headlamp at
the positions shown in Figure 5.

Figure 5
13. Install the two bulb covers. Make sure that the covers are fully installed correctly.

Service Bulletin SB-17-0298

February 2009 Page 3 of 5
14. Install the headlamp access panel and turn the quarter turn fastener to attach it.
15. Lower the vehicle.
16. Adjust the steering to the straight forward position.
V8 and V12 Vantage Vehicles
1. Turn the steering to get access to the headlamp access panel for the correct headlamp.
2. Lift the vehicle and make it safe.
3. Release the quarter-turn fastener an d remove the headlamp access panel.
4. Remove the two screws (1) that attach the bulb
cover (2) to the headlamp (refer to Figure 6).

Figure 6
5. Remove the bulb cover from the headlamp.
6. Install a battery vent tube (1) into the headlamp in the position shown in Figure 7 and Figure 8.

Figure 7

Figure 8

Service Bulletin SB-17-0298

February 2009 Page 4 of 5
7. Attach an airline that has dry air, without oil to
the battery vent tube (refer to Figure 9)
CAUTION: MAKE SURE THAT THE
AIRLINE PRESSURE IS 2 BAR
OR LESS. IF YOU DO NOT,
DAMAGE TO THE HEADLAMP
CAN OCCUR.

Figure 9
8. Blow air through the headlamp until you can see no condensation on the lens.
9. Let the air flow for 20 minutes more.
10. Remove the vent tube from the headlamp then do steps 11 and 12 that follow quickly before more
moisture can get into the headlamp.
11. Install two silica gel bags into the headlamp
(refer to Figure 10 – right headlamp shown).

Figure 10
12. Install the bulb cover.
13. Install and tighten the two screws that attach the bulb cover.
14. Install the headlamp access panel and turn the quarter turn fastener to attach it.
15. Lower the vehicle.
16. Adjust the steering to the centre.
Part Data
Description Part Number Quantity
25g Silica Gel Bag (2 each pa ck) 9G43-37-11095-PK 2 per headlamp
Battery Vent Tube 1R12-372635-AA 1

Service Bulletin SB-17-0298

February 2009 Page 5 of 5
Warranty Data
DBS and DB9, Coupe and Volante
Description Time Allowed Labour Code
Headlamp Condensation Drying Procedure – The
two sides 0.9 hrs. 17.01.BG
Headlamp Condensation Drying Procedure – One
Side 0.45 hrs. 17.01.BH
Vantage Coupe and Roadster
Description Time Allowed Labour Code
Headlamp Condensation Drying
Procedure – The two sides. 1.0 hrs. 17.01.BG
Headlamp Condensation Drying
Procedure – One Side 0.5 hrs. 17.01.BH

If you have any queries related to th
is Service Bulletin, please contact: Aston Martin Technical Services on:
+44 (0) 1926 644720 or facsimile: +44 (0) 1926 644733.
E-mail: [email protected]
. Or contact your After Sales Manager.
The English version of this Service Bulletin is written in Simplified Technical English to ASD STE-100™.