2010 ASTON MARTIN V8 VANTAGE battery

Glass, Frame and Mechanism (01.11)
Body System (01.00)1-8-2 Workshop Manual May 2007
10. Remove screws (x3) securing regulator motor to door frame (see Figure 3).
11. Carefully remove regula tor mechanism and regulator
motor out through the larger door frame aperture (see
Figure 4).
Installation
1. Install regulator mechanism and motor, install and torque tighten nuts (x4) and screws (x3). 2. Connect multiplug to regulator motor.
3. Fit glass into door and enga
ge the clamping brackets to
the marked position, install clamping bolts and partially
tighten.
4. Battery isolation switch ‘ON’.
5. Raise glass to fully up and adjust alignment, lower fully and check alignment, repeat until alignment is correct,
finally torque tighten clamping bolts (x2).
6. Disconnect switchpack multiplug, install switchpack on trimboard, install and tighten screws (x4).
7. Install door trimboard asse mbly (see Workshop Manual
procedure 01.05.CB Trimboard Assembly - Door -
Remove for Access and Refit).
RH/LH Door Glass - Renew
Removal
1. Remove door trimboard assembly (see Workshop
Manual procedure 01.05.CB Trimboard Assembly -
Door - Remove for Access and Refit).
2. Set glass position to access clamping bolts (x2) through apertures in door frame (see Figure 1).
Figure 3
Figure 4






WAR NI NG
PUT ON PROTECTIVE GLOVES AND EYE
PROTECTION WHEN YOU HOLD THE GLASS COMPONENTS.
THE GLASS CAN BREAK EASILY AND CAUSE INJURY.
Repair Operation Time (ROT)
ItemCode
Door Glass-Renew RH01.11.BA
Door Glass-Renew LH01.11.BC
Figure 1




Instrument Panel (IP) (01.12)
Body System (01.00)
Issue 5, January 2010 Workshop Manual 1-9-1
Body System (01.00)
Instrument Panel (IP) (01.12)
Specifications
Maintenance
Instrument Panel - Renew
Removal
1. Disconnect vehicle battery.
2. Drain cooling system (see Workshop Procedure 03.03.AD Coolant - Drain and Refill).
3. Evacuate air conditioning system (see Workshop Procedure 12.03.FA Tank - Receiver Drier - Renew).
4. Remove RH door (see Work shop Procedure 01.03.EA
Door Assembly - RH - Remo ve for Access and Refit).
5. Remove LH front seat (see Workshop Manual 01.10.AB
Seat Assembly - Front - LH - Remove for Access and
Refit).
6. Remove RH front seat (see Workshop Manual 01.10.AA Seat Assembly - Front - RH - Remove for Access and
Refit). 7. Remove tread plate badges - screws x2 (see Figure1).
8. Remove screws (x12) 6 each
side and remove LH and
RH side tread plates.
9. Release door seal from d oor aperture (see Figure 2).
Torque Figures
DescriptionNm
IP Mountings 22.5
Glue pot bolts 8
Blower motor to bulkhead 10-14
Repair Operation Time (ROT)
01-12-013
Figure 1
Figure 2

Instrument Panel (IP) (01.12)
Body System (01.00)1-9-6 Workshop Manual Issue 5, January 2010
39. Install LH front seat (see Workshop Manual 01.10.AB Seat Assembly - Front - LH - Remove for Access and
Refit).
40. Fill cooling system (see Workshop Manual 03.03.AD
Coolant - Drain and Refill).
41. Re-charge air conditioni ng system (see Workshop
Manual 12.03.FA Tank - Receiver Drier - Renew).
42. Connect vehicle battery.
Airbag Panel and Door Assembly -
Renew
Removal
1. Remove glovebox assembly (see Workshop Manual
procedure 01.12.AL Glovebox Assembly - Renew).
2. Remove glovebox shield (see Figure 1).
3. Remove the bolts (x3) that secure the airbag panel and
door assembly plate to the chassis (see Figure 2)
.
4. Remove airbag panel and d oor assembly (5 clips) (see
Figure3).
Installation
1. Install airbag panel and door assembly (5 clips).
2. Through glovebox aperture, install support right-angled bar and secure bolts (x3).
3. Remove and clean double-sided taped from glovebox shield, apply new tape and install.
4. Install glovebox assembly (see Workshop Manual procedure 01.12.AL Gloveb ox Assembly - Renew).
Glovebox Assembly - Renew
Removal
1. Remove passenger lower panel assembly (5 clips and
multiplug).
2. Remove the securing screws holding the glove box hinge to the chassis (x2).
3. Support the glove box and locate the latch mechanism.
4. Using a suitable tool press the latch mechanism to release the glove box.
5. Support the glove box and detach the buffer cord from the glove box.
Installation
1. Support glovebox and attach the buffer cord (ensure the cord is through correct aperture).
2. Install glovebox into aperture and press top to latch.
3. Align the glovebox hinge an d secure with screws (x2)
including spacers between the hinge and chassis.
4. Install passenger lower panel assembly (5 clips and 1 multiplug).
Repair Operation Time (ROT)
Figure 3
Repair Operation Time (ROT)
ItemCode
Glovebox Assembly-Renew 01.12.AL

Instrument Panel (IP) (01.12)
Body System (01.00)1-9-12 Workshop Manual Issue 5, January 2010
2. Disconnect multiplug (x1) starter button and remove panel assembly (see Figure 1).
3. Remove starter button from instrument panel bezel
assembly (see Figure 2). 4. Remove screws (x6) air vent
s (x2) to bezel assembly and
remove air vents (s ee Figure 3).
Installation
1. Install air vents (x2).
2. Install starter button.
3. Position panel assembly, connect multiplug (x1) starter
button.
4. Install panel and secure in clips (x4).
Rear Console Panel Assembly - Renew
Removal
1. Battery isolation switch ‘OFF’
2. Remove stowage compartment door.
3. Remove bolt and screws (x5), support rail to body. Remove support rail.
4. Remove screw (x1) centre arm rest to rear console panel assembly.
5. Release/remove centre arm rest.
6. Remove nuts (x3), screws (x4), panel assembly rear console.
7. Remove screws (x2) ashtray console panel assembly to floor.
8. Remove rear console panel assembly.
Figure 1
Figure 2
A0112218
A0112217
Figure 3
Repair Operation Time (ROT)
ItemCode
Rear Console Panel Assembly-Renew 01.12.CA
A0112217A

Instrument Panel (IP) (01.12)
Body System (01.00)
Issue 5, January 2010 Workshop Manual 1-9-13
Installation
1. Position rear console panel, install and tighten nuts (x3) and screws (x4).
2. Install screws (x2) ashtray console panel to floor.
3. Install centre arm rest.
4. Install support rail, install and tighten screws (x5) and bolt.
5. Install stowage compartment door.
6. Battery isolation switch ‘ON’.
Armrest Pad Assembly - Renew
Removal
1. Battery isolation switch ‘OFF’.
2. Remove stowage compartment door.
3. Remove bolt (x1) and screws (x5) support rail to body.
4. Remove screw (x1) centre arm rest to rear console panel assembly.
5. Release and remove arm rest
Installation
1. Install arm rest assembly.
2. Install rear support rail
3. Install stowage compartment door.
4. Battery isolation switch ‘ON’.
Console Panel Assembly - Renew
Removal
1. Battery isolation switch ‘OFF’.
2. Remove stowage compartment door.
3. Remove bolt (x1) and screws (x5) support rail to body.
4. Remove screw (x1) centre arm rest to rear console panel assembly.
5. Release and remove arm rest
6. Release gear lever gaiter.
7. Remove screws (x2) ashtra y console panel assembly to
floor.
8. Release switch panel and disconnect multiplugs (x6) and Lucar connectors (x2).
9. Remove switch panel.
10. Remove boot release and central locking switch.
11. Remove switches below ashtray (x4)
12. Remove Ashtray from panel assembly. (Allen screws x4)
Installation
1. Install ashtray to panel 2. Install switches (x4)
3. Install switch panel screws (x2).
4. Install boot release and central locking switch to panel
assembly console.
5. Position switch panel and connect multiplugs and Lucar connectors.
6. Install gear lever gaiter.
7. Install arm rest assembly.
8. Install rear support rail
9. Install stowage compartment door.
10. Battery isolation switch ’ON’.
RH/LH Rear Console Panel Assembly -
Renew (Roadster Only)
Removal
1. Remove panel assembly ce ntre (see Workshop Manual
procedure 01.05.FR/01.05.FS Panel Assembly - Centre -
Rear Bulkhead - LH/RH - Renew).
2. Remove screw (x1) trim to body lower (see Figure 1).
Repair Operation Time (ROT)
Repair Operation Time (ROT)
Repair Operation Time (ROT)

Instrument Panel (IP) (01.12)
Body System (01.00)
Issue 5, January 2010 Workshop Manual 1-9-19
14. Install and tighten the two Torx bolts that attach the armrest to the body.
Figure C-01-12-DA-06
15. Install the rubber mat into the cup holder.
Figure C-01-12-DA-05
16. Install the rear finisher.
Figure C-01-12-DA-04
17. Install and tighten the five screws that attach the rear finisher to the body.
Figure C-01-12-DA-03
18. Install the rear infill panel.
Figure C-01-12-DA-02
19. Operate the front seats to their initial positions.
Centre Console Panel - Remove and
Install (Roadster Only)
Removal
1. Operate the front seats to their fully forward positions.
2. Disconnect the battery.
Repair Operation Time (ROT)

Instrument Panel (IP) (01.12)
Body System (01.00)
Issue 5, January 2010 Workshop Manual 1-9-29
29. Install and tighten the screw that attaches the left side rear bulkhead cover to the body.
C-01-12-DA-22
30. Install the left side infill panel.
C-01-12-DA-24
31. Remove the special tool from the operating ram on the tonneau cover.
C-01-12-DA-21
32. Fully close the tonneau cover.
33. Connect the battery.
34. Operate the front seats to their initial positions.
RH/LH Lower Quarter Panel Assembly -
Renew (Roadster Only)
Removal
1. Remove wind deflector (see Workshop Manual procedure 01.17.DA Wind Deflector - Renew).
2. Remove panel centre (see Workshop Manual procedure 01.05.FR/01.05.FS Panel Assembly - Centre - Rear
Bulkhead - LH/RH - Renew).
3. Remove speaker grille (see Workshop Manual procedure 01.05.CP/01.05.CN Grille - Speaker Rear
Quarter - LH/RH - Renew).
4. Remove screw (x1) securing quarter trim to body (under
speaker grille) (see Figure 1).
Repair Operation Time (ROT)

Wipers and Washer System (01.16)
Body System (01.00)1-11-4 Workshop Manual Issue 4,November, 2008
8. Disconnect the windscreen washer pipe and drain the reservoir into an applicable container.
9. Disconnect the two clips that attach the battery harness to the bottom of the reservoir.
10. Move the harness away.
11. Disconnect the clip that attaches the harness for the level sensor to the reservoir.
12. Remove the rear bottom reservoir fixing.
13. Lower the vehicle on the lift.
14. Disconnect the electrical connector for the windscreen washer motor.
15. Release the headlamp washer pipe from the clip and turn the motor to disconnect the pipe (quickfit) and the
electrical connector.
16. Release the windscreen washer pipe from the reservoir.
17. Remove the two reservoir attachment screws.
18. Let the reservoir fall, then release the filler tube from the clip.
19. Move the reservoir down and forward to get access.
20. Disconnect the electrical connector from the level sensor.
Install
1. Connect the electrical connector to the level sensor.
2. Move the reservoir into position.
3. Install the filler pipe into the clip.
4. Install the three attachment screws.
5. Install the windscreen washer pipe into clips on the reservoir and connect it to the motor.
6. Install the headlamp washer pipe. Connect the pipe to the pump.
7. Connect the electrical connector to the pump.
8. Connect the electrical co nnector for the windscreen
washer motor.
9. Raise the vehicle on the lift.
10. Connect the clip that attach es the level sensor harness to
the reservoir.
11. Connect the two clips that attach the battery harness to bottom of the reservoir.
12. Put the wheelarch liner back into position.
13. Turn the steering to the centre position.
14. Install the self-tapping screw that attaches the rear of the wheelarch liner into the wheelarch.
15. Install the five or six M6 Torx-head screws that attach the rear of the wheelarch liner.
16. Install the front right roadwheel.
17. On Roadster vehicles, in stall the centre undertray.
18. Lower the vehicle.
19. Fill the washer reservoir.
Low Level Water Sensor - Remove and
Install
Remove
1. Raise the vehicle and make it safe.
2. On Roadster vehicles, remove the centre undertray.
3. Remove the front right roadwheel.
4. Remove the five or six M6 Torx-head screws that attach the rear of the wheelarch liner.
5. Remove the self-tapping screw that attaches the rear of the wheelarch liner into the wheelarch.
6. Turn the steering fully to the right.
7. Move the rear of the wheelarch liner away to get access to the windscreen reservoir.
8. Disconnect the windscreen washer pipe and drain the reservoir into an applicable container.
9. Disconnect the two clips that attach the battery harness to the bottom of the reservoir.
10. Move the harness away.
11. Disconnect the clip that attaches the level sensor harness to the reservoir.
12. Remove the rear-lower reservoir fixing.
13. Lower the vehicle on the lift.
14. Disconnect the electrical connector from the windscreen washer motor.
15. Unclip headlamp washer pipe and turn motor to disconnect pipe (quickfit) and multiplug.
16. Unclip the windscreen washer pipe from the reservoir.
17. Remove the two reservoir attachment screws.
18. Let the reservoir fall, then release the filler tube from the
clip.
19. Move the reservoir down and forward to give access.
20. Disconnect the electrical connector for the level sensor.
21. Remove level sensor and seal from reservoir.
Install
1. Install the level sensor and seal in the reservoir.
2. Connect the electrical connector for the level sensor
3. Move the reservoir into position.
4. Install the filler pipe in the clip.
5. Install the three attachment screws.
6. Clip the windscreen washer pipe into reservoir and install it onto the motor.
7. Clip the headlamp washer pipe, connect the pipe
(quickfit) and the electrical connector.
8. Connect windscreen washer motor multiplug.
9. Raise ramp.
10. Connect the clip that attaches the level sensor harness to the reservoir.
Repair Operation Time (ROT)
ItemCode
Low Level Water Sensor - Remove and
Install 01.16.DC