Squeaks and Rattles Repair Manual
July 2010 Page 5 of 21
Squeak and Rattle Terminology
Squeaks
CHIRP High-pitched rapidly repeating sound, like chirping birds.
CREAK Metallic squeak, like the back of a seat flexing.
GRIND Abrasive sound, like a grinding wh eel or sandpaper rubbing against wood.
GRAUNCH Metallic abrasive sound, like two cast components rubbing together.
SQUEAK High-pitched sound, like rubbing a clean window.
TICK Audible rhythmic tap – clock noise.
Rattles
BRUSH Swish sound as contact parts touch lightly.
BUZZ Low-pitched sound, similar to a bee. Usually asso ciated with vibrations. Often metallic or hard
plastic humming.
CHATTER Rapidly repeating metallic sound.
CHUCK Rapid noise that sounds like a stick against the spokes of a spinning bicycle wheel.
CLICK light sound, like a ball point pen being clicked.
CLINK Usually a high frequency sound, like a sharp hard input to ceramic or glass.
CLANK Usually a mid-frequency. A sharp, hard, metallic knock.
CLUNK Usually a low-frequency, heavy sound, like something stressed being released under pressure.
DING Ringing noise like a bell.
HUM Continuous sound of varying frequencie s, like a wire humming in the wind.
KNOCK Heavy, loud, repeating sound like a knock on a door.
OIL CANNING Metallic "in/out" noise from metal surfaces reboundi ng in response to forced input like slamming
doors/hood.
PING Similar to knock, but at higher frequency.
RATTLE A sound that suggests looseness, such as marbles rolling around in a can.
SLAP Resonance from flat surfaces (seat belt webbing or door trim panels).
TAP Light hammering sound like tapping pencil on ed ge of table. Can be rhythmic or intermittent.
THUMP/THUD Dull beat caused by two items striking together.
TIZZ Rapid low-pitched diminishing sound often a secondary loose vibration after an impact.
AML EOBD System Operation Summary
Rory O’Curry Aston Martin Lagonda CONFIDENTIAL 1 May 2009
[email protected] AML EOBD Monitors 07 ROC.doc Page 25 of 43
VCT Monitor
Variable Cam Timing System Monitor
VCT Hardware
Variable Cam Timing (VCT) enables rotation of the camshaft(s) relative to the crankshaft (phase-shifting)
as a function of engine operating conditions. Intake Only (phase-shifting only the intake cam) is used in
the AML application.
VCT is used primarily to increase internal residua l dilution at part throttle to reduce NOx, and to
improve fuel economy. With Intake Only VCT, the in take camshaft is advanced at part throttle and WOT
(at low to mid-range engine speeds) to open the in take valve earlier for increased residual dilution and
close the intake valve earlier in the compression stroke for increased power. When the engine is cold,
opening the intake valve earlier warms the charge which improves fuel vaporization for less HC
emissions; when the engine is warm, the residua l burned gasses limit peak combustion temperature to
reduce NOx formation.
The VCT system hardware consists of a contro l solenoid and a pulse ring on the camshaft. The PCM
calculates relative cam position using the CMP input to process variable reluctance sensor pulses coming
from the pulse ring mounted on the camshaft. Each pul se wheel has N + 1 teeth where N = the number of
cylinders per bank. The N equally spaced teeth are used for cam phasing; the remaining tooth is used to
determine cylinder # 1 position. Relative cam position is calculated by measuring the time between the
rising edge of profile ignition pickup (PIP ) and the falling edges of the VCT pulses.
VCT Diagnostic
The PCM continually calculates a cam position error value based on the difference between the desired
and actual position and uses this information to cal culate a commanded duty cycle for the VCT solenoid
valve. When energized, engine oil is allowed to flow to the VCT unit thereby advancing and retarding cam
timing. The VCT logic calculates the instantaneous va riance in actual cam position (the squared difference
between actual cam position and commanded cam position), then calculates the long term variance using a
rolling average filter (Exponentially Weighted Moving Average).
If the VCT system is stuck or operates with an consta nt error relative to the target position, the monitor
will detect a variance which will quickly accumulate. There are three variance indices that monitor cam
variance in the retard direction, the advance directi on, and for V engines, the difference between banks. If
any variance index is greater than the malfunction threshold, a VCT target error malfunction will be
indicated (P0011, P0012 Bank 1, P0021, P0022 Bank 2).
The VCT solenoid output driver in the PCM is check ed electrically for open circuit and shorts (P0010
Bank 1, P0020 Bank 2).
VCT Monitor Operation:
AML EOBD System Operation Summary
Rory O’Curry Aston Martin Lagonda CONFIDENTIAL 1 May 2009
[email protected] AML EOBD Monitors 07 ROC.doc Page 27 of 43
Comprehensive Component Monitor - Engine
General Inputs
Analog inputs such as Ambient Air Temperature (P0072, P0073), Intake Air Temperature (P0112, P0113),
Engine Coolant Temperature (P0117, P0118), Cylinder Head Temperature (P1289, P1290), Mass Air Flow
(P0102, P0103) and Manifold Absolute Pressure (P0107, P0108) are checked for opens, shorts, or out-of-
range values by monitoring the analog -to-digital (A/D) input voltage.
Analog Sensor Check Operation:
DTCs P0072, P0073, P0112, P0113, P0117, P0118, P0102, P0103, P0107, P0108,
P1289, P1290
Monitor execution continuous
Monitor Sequence none
Monitoring Duration 5 seconds to register a malfunction
Typical analog sensor check malfunction thresholds:
Voltage < 0.20 volts or voltage > 4.80 volts
On Vehicles fitted with Cylinder Head Temperature (CHT ) Sensors, 'Fail Safe Cooling' can be applied if
the cylinder head temperature is too high. The P1299 DTC will be set under these conditions.
Loss of Keep Alive Memory (KAM) power (a separate wire feeding the PCM) results in a P1633 DTC and
immediate MIL illumination.
Loss or corruption of the Vehicle Identification (VID) Block in the PCM results in a P1639 DTC and
immediate MIL illumination.
Ignition
Electronic Ignition systems (Electronic Distributorless Ignition System - EDIS or Coil on Plug - COP)
systems are used on all applications.
The EDIS system, located in the PCM, processes the 36 (or 40) tooth crankshaft position signal to
generate a low data rate PIP signal to control a 4 or 6 terminal 'double-ended' coil pack. The 'double ended'
coils fire a pair of spark plugs simultaneously - one is on its compression stroke, the other on its exhaust
stroke. The COP system also uses the EDIS system in the same way as described above, however each
sparkplug has it’s own coil which is fired only once on the compression stroke.
The ignition system is checked by monitoring three ignition signals during normal vehicle operation:
Profile Ignition Pickup (CKP, commonly known as PIP), the timing reference signal derived from the crankshaft 36-tooth wheel and processed by the EDIS system. PIP is a 50% duty cycle, square
wave signal that has a rising edge at 10 ° BTDC.
Camshaft IDentification (CMP, commonly known at CID), a signal derived from the camshaft to identify the #1 cylinder
AML EOBD System Operation Summary
Rory O’Curry Aston Martin Lagonda CONFIDENTIAL 1 May 2009
[email protected] AML EOBD Monitors 07 ROC.doc Page 28 of 43
Ignition Diagnostic Monitor (IDM), a signal which indicates that the primary side of the coil has
fired. This signal is received as a digital pulsewidth signal from the EDIS system which process
the high voltage flyback signal from the primary side coil.
The relationship between successive PIP events is ev aluated to determine whether the PIP signal is
rational. Too large a change in 3 successive PIP indicates a missing or noisy PIP signal (P0320 or P0321).
Then the CMP edge count is compared to the PIP e dge count. If the proper ratio of CMP events to PIP
events is not being maintained (for example, 1 CMP e dge for every 8 PIP edges for an 8-cylinder engine),
it indicates a missing or noisy CMP signal (P0340). Finally, the relationship between IDM edges and PIP
edges is evaluated. If there is not an IDM edge (co il firing) for every PIP edge (commanded spark event),
the PCM will look for a pattern of failed IDM events to determine which ignition coil has failed circuit
continuity (P0351-56).
Ignition System Check Operation:
DTCs P0320 / P0321 (CKP), P0340 (CMP), P0351 - P0358 (Coil Primary)
Monitor execution continuous
Monitor Sequence none
Monitoring Duration < 5 seconds
Typical ignition check entry conditions : Minimum Maximum
Engine RPM for CKP, CMP 200 rpm
Engine RPM for coil primary 200 rpm
Typical ignition check malfunction thresholds:
For PIP : Time between PIP edges : > 350 milliseconds
Ratio of current PIP period to last two periods : < 0.75 > 1.75
For CMP : Ratio of PIP events to CMP events: 4:1, 6:1, 8:1 or 10:1 based on engine cyl.
For coils : Ratio of PIP events to IDM events: 1:1
General Outputs
The Fuel Injectors are checked electrically for open and short circuit (P0201 to P0208).
The Idle Air Control (IAC) solenoid is checked electrically for open and shorts (P1504).
The Purge Solenoid or Vapour Management Valve output circuit is checked for opens and shorts (P0443).
Purge Solenoid / VMV Check Operation:
DTCsP0443
Monitor execution continuous (5 seconds to identify malfunction/obtain smart driver status)
Monitor Sequencenone
Monitoring Duration 5 seconds for electrical malfunctions
Typical Purge Solenoid / VMV component malfunction thresholds:
P0443 open / shorted at 0 and 100% duty cycle
AML EOBD System Operation Summary
Rory O’Curry Aston Martin Lagonda CONFIDENTIAL 1 May 2009
[email protected] AML EOBD Monitors 07 ROC.doc Page 37 of 43
Glossary of Terms
A/D Analogue to Digital
ASM Auto Shift Manul
BTDC Before Top Dead Centre
CALID CALibration IDentification
CD4E Automatic Transmission for Intermediate size Family saloon.
CID Camshaft Identification.
CKP Crankshaft Position
CMP Camshaft Position
COP Coil on Plug
CPC Camshaft Position Control
CVN Calibration Verification Number
DPFE Delta Pressure Feedback
DTC Diagnostic Trouble Code
ECT Engine Coolant Temperature
EDIS Electronic Distributorless Ignition System
EGR Exhaust Gas Re-circulation.
EOBD European On Bard Diagnostics
EPC Electronic Pressure Control
ETC Electronic Throttle Control
ETM Electronic Throttle Monitor
EVR Electronic Vacuum Regulator
EWMA Exponentially Weighted Moving Average
FMEM Failure Mode and Effects Management
FN Automatic Transmission for Medium size Family Saloon
FWD Front Wheel Drive
HDR High Data Rate
HO2S Heated Oxygen Sensor.
IAC Idle Air Control
IDM Ignition Diagnostic Monitor
IMRC Inlet Manifold Runner Control
IPC Independent Plausibility Checker
KAM Keep Alive Memory
LDR Low Data Rate
LTFT Long Term Fuel Trim
MAF Mass Air Flow
MAP Manifold Absolute Pressure
MIL Malfunction Indicator Lamp
OSS Output Shaft Speed
PCM Powertrain Control Module
PIP Profile Ignition Pickup
RWD Rear Wheel Drive
SAE Society of Automotive Engineers
SAIR Secondary AIR
SCV Swirl Control Valve
STFT Short Term Fuel Trim
TCC Torque Converter Clutch
TCIL Transmission Control Indicator Lamp
TP Throttle Position
TPPC Throttle Plate Position Controller
TRS Transmission Range Sensor
TSS Turbine Shaft Speed
VID Vehicle IDentification
VIN Vehicle Identification No.
VQZ VQuizzer
VMV Vapour Management Valve
AML EOBD System Operation Summary
Rory O’Curry Aston Martin Lagonda CONFIDENTIAL 1 May 2009
[email protected] AML EOBD Monitors 07 ROC.doc Page 39 of 43
MIL Code List
MIL Code Description
X P0070 Ambient Air Temperature (AAT) Sensor out of range
X P0106 Manifold Absolute Pressure (MAP) / Barometric Sensor Range/Performance Fault
X P0107 Manifold Absolute Pressure (MAP) / Barometric Sensor Circuit Low Input
X P0108 Manifold Absolute Pressure (MAP) / Barometric Sensor Circuit High Input
P0109 Manifold Absolute Pressure (MAP) / Barometric Sensor Intermittent
X P0112 Intake Air Temperature (IAT) Circuit Low Input
X P0113 Intake Air Temperature (IAT) Circuit High Input
X P0116 Engine Coolant Temperature (ECT) Circuit Range/Performance Fault
X P0117 Engine Coolant Temperature (ECT) Circuit Low Input
X P0118 Engine Coolant Temperature (ECT) Circuit High Input
P0121 Throttle position sensor A circuit Range/Performance
P0122 Throttle position sensor A circuit Low Input
P0123 Throttle position sensor A circuit High Input
P0124 Throttle position sensor A circuit Intermittent
P0125 Insufficient coolant temperature for closed loop fuel control
X P0131 Heated Oxygen Sensor (Bank 1, Sensor 1) Low Voltage
X P0132 Heated Oxygen Sensor (Bank 1, Sensor 1) High Voltage
X P0133 Heated Oxygen Sensor (Ba nk 1, Sensor 1) Slow Response
X P0135 Heated Oxygen Sensor (Bank 1, Sensor 1) Heater Circuit Malfunction
X P0136 Heated Oxygen Sensor (Bank 1, Sensor 2) Lack Of Switching
X P0138 Heated Oxygen Sensor (Bank 1, Sensor 2) High Voltage
X P0141 Heated Oxygen Sensor (Bank 1, Sensor 2) Heater Circuit Malfunction
X P0171 System Too Lean [Bank 1]
X P0172 System Too Rich [Bank 1]
X P0201 Cylinder #1 Injector Circuit Malfunction
X P0202 Cylinder #2 Injector Circuit Malfunction
X P0203 Cylinder #3 Injector Circuit Malfunction
X P0204 Cylinder #4 Injector Circuit Malfunction
P0221 Throttle position sensor B circuit range/performance
P0222 Throttle position sensor B circuit low input
P0223 Throttle position sensor B circuit high input
P0224 Throttle position sensor B circuit intermittent
P0230 Fuel Pump Primary Circuit Fault
P0231 Fuel Pump Secondary Circuit Low Fault
P0232 Fuel Pump Secondary Circuit High Fault
P0298 Engine Oil Over-temperature Condition
X P0300 Random Cylinder Misfire Detected
X P0301 Cylinder #1 Misfire Detected
X P0302 Cylinder #2 Misfire Detected
X P0303 Cylinder #3 Misfire Detected
X P0304 Cylinder #4 Misfire Detected
X P0305 Cylinder #5 Misfire Detected
X P0306 Cylinder #6 Misfire Detected
X P0307 Cylinder #7 Misfire Detected
X P0308 Cylinder #8 Misfire Detected
X P0309 Cylinder #9 Misfire Detected
AML EOBD System Operation Summary
Rory O’Curry Aston Martin Lagonda CONFIDENTIAL 1 May 2009
[email protected] AML EOBD Monitors 07 ROC.doc Page 40 of 43
X P0310 Cylinder #10 Misfire Detected
X P0311 Cylinder #11 Misfire Detected
X P0312 Cylinder #12 Misfire Detected
X P0316 Misfire Monitor Disabled; unable to Learn Trigger Wheel Profile
X P0320 Ignition/Distributor Engine Speed Input Circuit
P0325 Knock Sensor 1 Circuit
X P0340 Camshaft Position Sens or (CMP) Circuit Malfunction
X P0351 Ignition Coil A Primary/Secondary Circuit Malfunction
X P0352 Ignition Coil B Primary/Secondary Circuit Malfunction
X P0353 Ignition Coil C Primary/Secondary Circuit Malfunction
X P0354 Ignition Coil D Primary/Secondary Circuit Malfunction
X P0400 Exhaust Gas Recirculation Flow
X P0403 Exhaust Gas Recirculation (EGR) Control Circuit
X P0420 Catalyst System Efficiency Below Threshold (Bank 1)
X P0430 Catalyst System Efficiency Below Threshold (Bank 2)
X P0443 Evaporative Emission Control System (EVAP) Purge Control Valve Circuit Malfunction
** P0460 Fuel Level (FLI) Sensor Circuit
P0480 Fan 1 Control Circuit Malfunction
P0504 Brake switch A/B correlation (BPS on when BLS is off)
P0505 Idle Air Control System
P0506 Idle Air Control System – RPM Lower Than Expected
P0507 Idle Air Control System – RPM Higher Than Expected
P0571 Brake switch A circuit (BPS failed)
P0602 Powertrain Control Module Programming Error
P0603 Powertrain Control Module Keep Alive Memory (KAM) Error
P0605 Powertrain Control Module Read Only Memory (ROM) Error
X P0607 Powertrain Control Module Performance
P0610 Powertrain Control Module Vehicle Options Error
P0703 Brake switch B circuit (BLS failed)
X P0720 Output Shaft Speed Sensor (OSS) Circuit Malfunction
P0721 Output Shaft Speed Sensor (OSS) Circuit Range/Performance
P0722 Output Shaft Speed Sensor (OSS) Circuit No Signal
P1000 EOBD System Readiness Test Not Complete
P1001 KOER Test Not Able To Complete, KOER Aborted
P1100 Mass Air Flow Sensor Circuit Intermittent
P1112 Intake Air Temperature (IAT) Circuit Intermittent
P1116 Engine Coolant Temperature Sensor Out of Self Test Range
P1117 Engine Coolant Temperature Sensor Circuit Intermittent
P1125 Throttle Position Sensor A Circuit Intermittent
P1127 Exhaust Temperature Out of Range – O2 sensor tests not completed
P1128 Upstream HO2S Sensors Swapped
P1129 Downstream HO2S Sensors Swapped
X P1130 Lack of Heated Oxygen Sensor (Bank 1, Sensor 1) Switches, Adaptive Fuel at Limit
X P1131 Lack of Heated Oxygen Sensor (Bank 1, Sensor 1) Switches, Sensor Indicates Lean
X P1132 Lack of Heated Oxygen Sensor (Bank 1, Sensor 1) Switches, Sensor Indicates Rich
P1246 Alternator Load Input
P1260 Theft Detected, Vehicle Immobilised
P1270 Engine RPM or Vehicle Speed Limiter Reached
X P1285 Cylinder Head OverTemperature Condition
X P1299 Cylinder Head over Temperature Protection Active
P1408 Exhaust Gas Recirculation Flow Out of Self Test Range
Aston Martin V8 Vantage 2009 MY EOBD DocumentationAston Martin/Ford Confidential
Component/ System Fault Code Monitor Strategy
Description Malfunction Criteria Threshold Parameter Secondary Parameters Entry Parameters Time Required DTC
StorageMIL Illumin-
ation
PCM able to determine
failure
Time with failure >5seconds
PCM able to determine
failure
Time with failure >5seconds
P0011 (Bank1) Cam position error vs
target >12.4deg CRK Engine coolant
temperature >-7c (20f)
P0021 (Bank2) Cam position error bank1
vs bank2 >16deg CRK Engine oil temperature >-7c (20f)
<121c (250f)
Time exceeding threshold >5 seconds Cam angle sensitivity
modifier for cam position
bank1 vs bank2 CAM_RANGE_SENS
(See function)
Cam angle error filter for
target error calculation FNCAM_ACT_FK
(See function)
Filter for target error
calculation 0.25*100%
Intake air temp sensor OK
(P0112/0113)
Engine coolant temp
sensor OK (P0117/0118)
Engine oil temp sensor OK
(P0197/0198)
Throttle Position Sensor
OK (P0122/0123)
Crankshaft position circuit
(PIP) OK (P0320)
Mass Air Flow sensor OK
(P0101 to P010F)
Camshaft ID circuit (CMP)
OK (P0340)
P0012
(Bank1) Cam position error vs
target>12.4deg CRK Engine coolant
temperature >-7c (20f)
P0022 (Bank2) Cam position error bank1
vs bank2 >16deg CRK Engine oil temperature >-7c (20f)
<121c (250f)
Time exceeding threshold >5 seconds Cam angle sensitivity
modifier for cam position
bank1 vs bank2 CAM_RANGE_SENS
(See function)
Cam angle error filter for
target error calculation FNCAM_ACT_FK
(See function)
Filter for target error
calculation 0.25*100%
Intake air temp sensor OK
(P0112/0113)
Engine coolant temp
sensor OK (P0117/0118)
Engine oil temp sensor OK
(P0197/0198)
Throttle Position Sensor
OK (P0122/0123)
Crankshaft position circuit
(PIP) OK (P0320)
Mass Air Flow sensor OK
(P0101 to P010F)
Camshaft ID circuit (CMP)
OK (P0340)
P0016
(Bank1) Engine speed
>600rpm
<1100rpm
P0018
(Bank2) Indicated torque
>25 Nm (18.4ftlb)
<95 Nm (70ftlb)
Time after start >25sec
<16383sec
Engine coolant
temperature >71.1degC (160degF)
<104.4degC (220degF)
Filter for position error 1.5
Air charge temperature >-17.7degC (0degF) <65.5degC (150degF)
Circuit MalfunctionVariable Cam Timing MonitorContinuous Footnote a) Footnote c)
VCT actuator
malfunction P0010 (Bank1)
P0020(Bank2)
VCT target error Measured Cam Position Over
advanced
VCT target error Measured Cam Position Over
retarded
Footnote c)
>8deg CRK Once per driving
cycle Footnote a)
Circuit Malfunction
CAM / CRANK
Misalignment Cam position error
Measured Cam Position with
VCT locked fully retarded
6