2010 ASTON MARTIN V8 VANTAGE washer fluid

Manual Transmission (07.03)
Transmission (07.00)
Issue 5, January 2010 Workshop Manual 7-3-19
Dry Break Connector-Renew-Roadster
Only
Removal
1. Disconnect vehicle battery.
2. Raise vehicle on ramp and secure with straps.
3. Remove road wheel(s).
4. Remove rear exhaust silencer assembly (see Workshop Manual procedure 09.00.KA Muffler & Bypass Valve
Assembly - Remove for Access & Refit).
5. Remove centre undertra y (see Workshop Manual
procedure 01.02.MB Undertray - Centre - Renew).
6. Remove bolts (x4), subframe cross brace.
7. Remove centre exhaust mounti ng bolts (x4) (see Figure
1).
8. Loosen clamp nuts (x2), rele ase centre pipe from both
catalysts.
9. Remove centre pipe and rear exhaust pipes as an assembly.
10. Remove bolts/washers (x4), tunnel heatshield to body, remove heatshield.
11. Remove bolts (x8), shear plate to body, remove shear plate.
12. Remove bolt securing earth lead to transaxle.
13. Mark drive shaft to differential flanges for assembly purposes. 14. Remove and discard Allen bolts (x12), collect plates (x6),
drive shaft flanges to transaxle.
15. Position drain container to collect oil spillage.
16. Loosen unions and disconnect oil cooler pipes (x2) from
transaxle interconnecting pipes and plug pipe
connections (x4).
17. Remove drain container.
18. Disconnect transaxle breather pipe.
19. Release reservoir hose from mounting bracket (Clips x2)
(see Figure 2).
20. Remove bolt from reservoir bracket, release and remove clamp, tie reservoir aside (see Figure 3).
21. Remove nuts (x2), hydramounts to subframe mountings.
22. Position hydraulic lifter to support transaxle.
Repair Operation Time (ROT)
!
WA R N I N G
OBSERVE ALL OIL/FLUID MANUFACTURERS SAFETY INSTRUCTIONS WHEN HANDLING COMPONENTS
THAT HAVE BEEN IN CONTACT WITH TRANSAXLE OIL.
Caution
Plug oil cooler connections to prevent ingress of dirt or moisture into the system.
Figure 2
Figure 3
!
!

Manual Transmission (07.03)
Transmission (07.00)7-3-22 Workshop Manual Issue 5, January 2010
8. Connect vehicle battery.
Transmission Sensor Assembly-Renew-
Sportshift Only
Removal
1. Disconnect vehicle battery.
2. Raise vehicle on ramp and secure with straps.
3. Remove road wheel(s).
4. Remove rear exhaust silencer assembly (see Workshop Manual procedure 09.00.KA Muffler & Bypass Valve
Assembly - Remove for Access & Refit).
5. Roadster Only - Remove centre undertray (see
Workshop Manual procedure 01.02.MB Undertray -
Centre - Renew).
6. Remove bolts (x4), subframe cross brace.
7. Remove centre exhaust mounting bolts (x4) (see Figure 1).
8. Loosen clamp nuts (x2), release centre pipe from both catalysts.
9. Remove centre pipe and rear exhaust pipes as an assembly.
10. Remove bolts/washers (x4), tunnel heatshield to body, remove heatshield. 11. Remove bolts (x8), shear plate to body, remove shear
plate.
12. Remove bolt securing earth lead to transaxle.
13. Mark drive shaft to differential flanges for assembly purposes.
14. Remove and discard Allen bolts (x12), collect plates (x6), drive shaft flanges to transaxle.
15. Position drain container to collect oil spillage.
16. Loosen unions and disconnect oil cooler pipes (x2) from transaxle interconnecting pipe s. Plug pipe connections
(x4).
17. Remove drain container.
18. Disconnect transaxle breather pipe.
19. Release reservoir hose from mounting bracket (clips x2 (see Figure 2).
20. Remove bolt from reservoi r bracket, release and remove
clamp, tie reservoir aside (see Figure 3).
WAR NI NG
ALWAYS CONNECT THE BATTERY EARTH (+VE)
TERMINAL FIRST.
Repair Operation Time (ROT)
!
WAR NI NG
OBSERVE ALL OIL/FLUID MANUFACTURERS SAFETY INSTRUCTIONS WHEN HANDLING COMPONENTS
THAT HAVE BEEN IN CONTACT WITH TRANSAXLE OIL.
Caution
Plug oil cooler connections to prevent ingress of dirt or
moisture into the system.
Figure 2
!
!

Manual Transmission (07.03)
Transmission (07.00)7-3-24 Workshop Manual Issue 5, January 2010
22. Connect vehicle battery.
23. Test drive vehicle.
Transmission Valve Block-Renew
Removal
1. Disconnect vehicle battery.
2. Raise vehicle on ramp and secure with straps.
3. Remove road wheel(s).
4. Remove rear exhaust silencer assembly (see Workshop Manual procedure 09.00.KA Silencer & Bypass Valve
Assembly - Remove for Access & Refit).
5. Roadster Only - Remove centre undertray (see
Workshop Manual procedure 01.02.MB Undertray -
Centre - Renew).
6. Remove bolts (x4), subframe cross brace.
7. Remove centre exhaust mounting bolts (x4) (see Figure 1).
8. Loosen clamp nuts (x2), release centre pipe from both catalysts.
9. Remove centre pipe and rear exhaust pipes as an assembly.
10. Remove bolts/washers (x4), tunnel heatshield to body, remove heatshield. 11. Remove bolts (x8), shear plate to body, remove shear
plate.
12. Remove bolt securing earth lead to transaxle.
13. Mark drive shaft to differential flanges for assembly purposes.
14. Remove and discard Allen bolts (x12), collect plates (x6), drive shaft flanges to transaxle.
15. Position drain container to collect oil spillage.
16. Loosen unions and disconnect oil cooler pipes (x2) from transaxle interconnecting pipes and plug pipe
connections (x4).
17. Remove drain container.
18. Disconnect transaxle breather pipe.
19. Release reservoir hose from mounting bracket (clips x2) (see Figure 2).
20. Remove bolt from reservoi r bracket, release and remove
clamp, tie reservoir aside (see Figure 3).
WAR NI NG
ALWAYS CONNECT THE BATTERY EARTH (+VE)
TERMINAL FIRST.
Repair Operation Time (ROT)
!
WAR NI NG
OBSERVE ALL OIL/FLUID MANUFACTURERS SAFETY INSTRUCTIONS WHEN HANDLING COMPONENTS
THAT HAVE BEEN IN CONTACT WITH TRANSAXLE OIL.
Caution
Plug oil cooler connections to prevent ingress of dirt or
moisture into the system.
Figure 2
!
!

Fluids/Capacities
Appendix & Glossary
May 2007 Workshop Manual 20-1-3
Fluids/Capacities
Terms
Frequently used alternative names or spellings for vehicle
components mentioned in this Workshop Manual.
Capacities
Europe UK USA
Engine sump (incl. filter) 9 .5 litres 16.7 pints 10.0 Qts
Engine sump (excl. filter) 8 .5 litres 15.0 pints 9.0 Qts
Engine cooling system 12 litres 21 pints 14.4 Qts
Screen washer reservoir 2.0 litres 3.5 pints 2.2 Qts
Gearbox & Cooler 4.7 litres 7.9 pints 5.6 Qts
Final drive 2.0 litres 3.5 pints 2.2 Qts
Fuel tank 80.0 litres 17.6 galls 88.0 Qts
Recommended Fluids
Engine oil (Initial fill) Castrol Edge Sport 10w60
Do not mix Engine oil with any mineral oils.
Engine coolant 50% water, 50% OAT Coolant (Arteco Havoline XLC only)
Do not mix OAT coolant with any glycol based anti-freeze.
Gearbox oil Shell Transaxle Oil 75w90
Final drive oil Mobil 1 80w140
Brake fluid Castrol Super Response DOT4
Power steering fluid Esso Power steering Fluid
A/C Refrigerant R134A (HFC134A)
A/C Compressor oil ND8
UK EnglishUS English
Bonnet Hood
Boot Trunk
Brake Disc Rotor
Handbrake Parking Brake
Petrol Gasoline
Tyre Tire
Wing Fender
Windscreen Windshield
Sill Rocker Panel

Maintenance Schedules
Appendix & Glossary20-1-12 Workshop Manual May 2007
Maintenance Schedules
1000mls
1500km
3 months10000mls
16000km
12 months20000mls
32000km
24 months
Pre-maintenance
x x x Pre-Maintenance Road Test Evaluation.
x x x Install vehicle protection kit and wing covers.
x x x Check Bulletins/Field Service Actions/Recall Status.
Fluids, Filters and Leaks Checks x - - Check/top-up engine oil level.- x x Renew engine oil and filter. Clean sump filters.
x x x Check for engine oil leaks. Every 48,000km
(30,000 miles)/3 Years Renew air cleaner elements.
Every 32,000km
(20,000 miles)/2 Years Renew air cleaner elements - extreme environments.
x x - Check transaxle for leaks.
Every
32,000km (20,000
miles)/3 Ye a r s Every
96,000km (60,000
miles)/6 Ye a r s Every
160,000km (100,000
miles)/10 years Check/top-up transaxle oil levels.
Every 64,000km
(40,000 miles)/4 Years Renew transaxle oil and clean filter.
Every 160,000km
(100,000 miles)/5 Years Renew engine coolant-ensure 50/50 concentration.
x x x Check/top-up engine coolant.
x x x Check for fuel leaks. Every 2 Years Renew brake/clutch fluid.
- x x Check/top-up brake/clutch fluid reservoir.
x x x Check power steering system for leaks.
x x x Check brake hoses, pipes and unions for leaks.
x x x Check suspension dampers for leaks.
x x x Top-up windscreen/headlamp washer reservoir.
x x x Check exhaust system for leaks.
x x x Check A/C system for leaks. - - x Renew pollen filter.
x x x Check/top-up power steering fluid.