Mirrors (01.09)
Body System (01.00)
May 2007 Workshop Manual 1-6-1
Body System (01.00)
Mirrors (01.09)
Specifications
Maintenance
LH Door Mirror Assembly - Renew
Removal
1. Remove door trimboard (see Workshop Manual
procedure 01.05.CB Trimboard Assembly - Door -
Remove for Access and Refit).
Torque Figures
DescriptionNm
Mirror Mounting 20-25
Repair Operation Time (ROT)
A010808
Figure 2
Repair Operation Time (ROT)
A010807
Mirrors (01.09)
Body System (01.00)1-6-2 Workshop Manual May 2007
2. Lift rear of fixed window, remove rubber surround at
top and pull out window (see Fig 1).
3. Remove the door mirror rubber cheater panel (see Fig 2).
4. Disconnect multiplug and release harness from fir tree clips (x2) and self adhesive clip (see Fig 3). 5. Remove Torx bolts (x3) and screw from glass channel,
remove mirror assembly (see Fig 4).
Installation
1. Position mirror, install and to rque tighten Torx bolts (x3)
and screw (glass channel).
2. Connect multiplug and secure harness fir tree clips (x2) and self adhesive clip.
3. Install rubber mirror cheater panel and insert rubber guttering.
4. Refit fixed window, ensure rubber surround is correctly installed.
5. Install door trimboard (see Workshop Manual procedure 01.05.CB Trimboard Assembly - Door - Remove for
Access and Refit).
Figure 1
Figure 2
Figure 3
A0108145
A0108144
A0108143
Figure 4
A0108143
Glass, Frame and Mechanism (01.11)
Body System (01.00)1-8-4 Workshop Manual May 2007
2. Remove wiper arm drivers side (see Workshop Manual procedure 01.16.AD Arm Asse mbly - Wiper - Driver -
Renew).
3. Remove wiper arm passengers side (see Workshop Manual procedure 01.16.AE Arm Assembly - Wiper -
Passenger - Renew).
4. Remove plate and disconnect multiplug (x1) windshield (see Figure 1).
5. Close bonnet.
6. Remove interior mirror (see Workshop Manual procedure 01.08.FA Mirror Assembly - Rear Dipping -
Renew).
7. Protect external body work and internal trim adjacent to glass.
8. Place suitable covers over trim and bodywork.
9. Make hole in sealer and assemble cutting knife. 10. Cut out windshield and
remove (see Figure 2).
11. Remove sealer from body and original screen if refitting.
12. Clean and polish windshield.
13. Apply etch primer around windshield aperture.
14. Assemble applicator.
15. Attach suction handles to windshield.
16. Apply sealer to glass.
17. With assistance, lift windshield into place and align in aperture. Lightly press glass to sealer.
18. Remove suction handles from windshield.
19. Remove all protective covers and tape.
20. Check screen for leaks.
21. Connect multiplug (x1) to windshield and install plate.
22. Install wiper arm passengers side (see Workshop Manual
procedure 01.16.AE Arm Assembly - Wiper - Passenger
- Renew).
23. Install wiper arm drivers side (see Workshop Manual procedure 01.16.AD Arm Assembly - Wiper - Driver -
Renew).
24. Install interior mirror (see Workshop Manual procedure 01.08.FA Mirror Assembly - Rear Dipping - Renew).
Rear Windshield - Renew
1. Remove tailgate trim (see Workshop Manual procedure
01.05.EF Trim - Tailgate Lid Assembly - Renew).
Figure 1
WAR NI NG
PUT ON PROTECTIVE GLOVES AND EYE
PROTECTION WHEN YO U HOLD THE GLASS
COMPONENTS.
THE GLASS CAN BREAK EASILY AND CAUSE INJURY.
X
Figure 2
WAR NI NG
PUT ON PROTECTIVE GLOVES AND EYE
PROTECTION WHEN YOU HOLD THE GLASS COMPONENTS.
THE GLASS CAN BREAK EASILY AND CAUSE INJURY.
Repair Operation Time (ROT)
ItemCode
Rear Windshield-Renew 01.11.BE
Wiring and Circuit Protection (18.01)
Electric Distribution/E lectronic Control (18.00)
18-1-36 Workshop Manual May 2007
Passenger Door Harness-Renew
Removal
1. Remove LH door glass regulator (see Workshop Manual
procedure 01.11.DB Regula tor - Door Glass - LH -
Renew).
2. Remove bolts (x4) door control module to door.
3. Disconnect multiplugs (x3) and remove door control module.
4. Remove bolts (x3) side impact mounting plate to door.
5. Disconnect multiplug to side impact sensor and remove plate.
6. Disconnect multiplug to door speaker.
7. Disconnect multiplug to door mirror.
8. Disconnect multiplug to door latch assembly.
9. Release harness from inner door casing clips (x10).
10. Release harness from outer door casing clips (x8).
11. Release harness grommets from door casing (x2).
12. Remove harness.
Installation
1. Position harness in door and install grommets (x2).
2. Secure harness in d oor casIng clips (x18).
3. Connect multiplug to door latch.
4. Connect multiplug to door mirror
5. Connect multiplug to door speaker.
6. Connect multiplug and inst all side impact mounting
plate to door (x3).
7. Connect multiplugs (x3) and install door control module.
8. Install LH door glass regu lator (see Workshop Manual
procedure 01.11.DB Regula tor - Door Glass - LH -
Renew).
Driver’s Door Harness-Renew
Removal
1. Remove drivers door glass regulator (see Workshop Manual procedure 01.11.DA Regulator - Door Glass -
RH - Renew).
2. Remove bolts (x4) drivers door control module to door.
3. Disconnect multiplugs (x3) and remove module.
4. Remove bolts (x3) plate to door.
5. Remove multiplug from side impact sensor and remove plate.
6. Disconnect multiplug to door speaker.
7. Disconnect multiplug to door mirror.
8. Disconnect multiplug to door latch assembly.
9. Release harness from inner door casing clips (x10).
10. Release harness from outer door casing clips (x8).
11. Release harness grommets from door casing (x2).
12. Remove harness.
Installation
1. Position harness in door and install grommets (x2).
2. Secure harness in door casing clips (x18).
3. Connect multiplug to door latch.
4. Connect multiplug to door mirror
5. Connect multiplug to door speaker.
6. Connect multiplug to side impact sensor and install plate assembly.
7. Connect multiplugs (x3) and install drivers door control module.
8. Install drivers door glass regulator (see Workshop Manual procedure 01.11.DA Regulator - Door Glass -
RH - Renew).
Repair Operation Time (ROT)
Warning
To prevent damage to electrical components, always
disconnect the vehicle battery when working on the
vehicle's electrical system. Th e earth lead (- ve) must be
disconnected first and reconnected last.
Warning
Always connect the battery earth (- ve) terminal last.
Repair Operation Time (ROT)
ItemCode
Driver’s Door Harn ess-Renew 18.01.GH
Warning
To prevent damage to elec trical components, always
disconnect the vehicle battery when working on the
vehicle's electrical system. The earth lead (- ve) must be disconnected first and reconnected last.
Warning
Always connect the battery earth (- ve) terminal last.
Vehicle Control System (18.08)
Electric Distribution/Electronic Control (18.00)
May 2007 Workshop Manual 18-2-1
Electric Distribution/Electronic Control (18.00)
Vehicle Control System (18.08)
Module Configuration
Principles of Operation
All configurable modules ar e packaged in a kit which
contains a warning label and a multi-language sheet re-
emphasizing the requirements to configure replacement
modules.
Replacement configurable modules must be configured
using WDS.
Market Configuration
This data is required so that modules can interact with the
vehicle correctly. By using WDS this data will be retrieved in
the following ways:
• Indirectly from a mirrored image of the old modules data stored in an ‘As is’ database on DCS
• Indirectly from information stored in WDS
Configuration
The complexity of the electronics involved with module
configuration and the multiplex communication network
which they are connected to preclude the use of general
workshop electrical test equipment.
WDS contains detailed instructions on module
configuration.
Install the new module(s) and download the ‘As is’ data
using the vehicle configuration software on WDS.
Customer Configuration
There are certain modules / functions that the customer may
or may not want reconfigured or enabled. Some of these
preferences are accessed through the ‘in-car’ menus,
available on the infotainment centre. Others are set in the
vehicle configuration or specific software files, these items
can be toggled or configured by WDS.
The ‘As is’ database (AML) holds customer original
preferences. When a new module is installed to a previously
upgraded or reconfigured vehicle these preferences can
retrieved and re-applied as required through WDS
Data Buses
The primary data required for control and operation is
carried on CAN data buses.
Two Can buses are used:
• High Speed CAN bus operates at 500 k bits / sec and is primarily used to transmit powertrain data
• The Powertrain (high speed) CAN bus operates at 500 k bits / sec and is only used to link the two PCMs
• Low Speed CAN bus operates at 125 k bits / sec and is used to transmit data relevant to the body system.
Network Bus
MOST
The MOST network bus is a fibr e optical network used only
for the Infotainment System
WDS will permanently retain th e configuration information
Torque Figures
Appendix & Glossary
May 2007 Workshop Manual 20-1-13
Mechanical Function Checks - x x Lubricate the bonnet secondary latch.
- x x Check security of the bonnet catch. Ch eck that the secondary catch moves freely
over its whole travel and returns smartly under spring pressure.
- x x Lubricate the upper portion of the door seals.
x x x Check/adjust accessory drive belt tension and renew if necessary. Every 240,000km
(150,000 miles)/15 Years Replace the accessory drive belt.
x - - Adjust handbrake cables if required. - x x Check condition of handbrake pads.
- x x Inspect service brake pads and warnin g leads for wear. Replace if 60% worn.
- x - Check wiper blade inserts and renew if necessary.
- - x Renew wiper blades.
- x x Inspect/clean out coolant radiator and A/C condenser.
x x x Check security of exhaust system mountings and heat shields. Check by-pass valve operation.
x x x Check brake hoses, pipes and unions. - - x Check power steering pipes and unions for corrosion and mechanical defects.
x x x Check cooling system hoses security and condition.
x x x Check A/C hoses security and condition.
x - x Check condition and security of steering unit joints and gaiters (column and rack).
x x - Check security and condition of suspension fixings.
x x - Check security and condition of susp ension ball joints, gaiters and bushings.
- - x Check tightness of driveshaft bolts.
- - x Check condition of underbody protection/wheel arch liners.
Every 64,000km
(40,000 miles)/4 Years Clean Throttle Butterfly
Electrical Function Checks Every 112,000km (70,000 miles) Renew spark plugs. x x x Check/record battery voltage and quiescent drain.
x x x Clean and grease battery connections if required.
x x x Check the battery disconnect/connect switches.
x - x Check and if necessary adjust headlamp alignment.
x x x Check operation of all lamps.
x x x Check operation of all warning indicators.
x x x Check audible warnings including security system.
x x x Check operation of the horns.
x x x Check operation of the windows/headlamp washers/jets.
x x x Check operation of the windscreen wipers.
x x x Check rear view mirrors for security and function.
x x x Check/operate power fold mirrors (option).
x x x Check/operate electric windows.
x x x Interrogate DTC P-codes and rectify if required
x x x Check service interval indicator. Reset.
1000mls
1500km
3 months10000mls
16000km
12 months20000mls
32000km
24 months
Electronics Training Programme
SYSTEM OPERATION
Controls
1. LED Indicator Outputs – System status
2. Steering column control switches
3
3. Integrated microphone (behind the rear view mirror).
4. Audio amplifier (not shown).
The Bluetooth system is voice activated on all models. When in voice recognition (VR) mode:
• Always speak normally. The system reacts to a normal voice pattern.
• Do not shout or speak erratically.
• When prompted to speak, speak after the ‘beep’.
19