2010 ASTON MARTIN V8 VANTAGE heating

Fuel Charging System (03.04)
Engine (03.00)3-4-2 Workshop Manual May 2007
Maintenance
Fuel Rails - Renew
Removal
1. Depressurise fuel rail (see Workshop Manual procedure
10.01.EK Fuel System - Depressurise).
2. Coolant drain (see Workshop Manual procedure 03.03.AD Coolant - Drain and Refill).
3. Remove cross brace (bolts x4).
Removal RH Side
4. Remove coil cover.
5. Disconnect breather hose (quick fit) move aside.
6. Release harness fir tree clips (x3) from cylinder head and move aside.
7. Remove fuse box bracket fixings (bolt and nut) (allows movement).
8. Remove ECM (see Workshop Manual procedure 03.14.BB Engine Control Module - RH Renew).
9. Remove battery lead (1x nu t and rubber cover) from
fuse box (2x leads).
10. Remove multiplugs (x10) from fusebox.
11. Remove earth terminal (1x nut and rubber cover) from fusebox.
12. Remove fuse box from bracket (bolt x2).
13. Release harness fir tree clips (x3) from engine bracket.
14. Feed harness from inner wing and over engine to gain access to cam cover.
15. Remove purge pipe P-clip (bolt x1) and move pipe
aside.
16. Remove harness bracket from engine (bolts x2, nut x1).
17. Release fuel feed hose from rail (clip x1) and move aside.
18. Disconnect heater hose from pipe (quick fit).
19. Release heater hose (clips x2) and EGR vacuum line (clips x2) from bracket.
20. Release harness from coolant pipe bracket (fir tree x3).
21. Disconnect EGR (x1), fuel rail pressure sensor (x1) and injector multiplugs (x4), move harness aside.
22. Remove coolant pipe bracket (nuts x2 and bolts x2).
23. Disconnect EGR vac pipe from sensor and manifold, move aside.
Removal LH Side
24. Remove corner cross brace.
25. Remove coil cover.
26. Disconnect breather hoses from cam cover (x2) for access.
27. Disconnect purge line from manifold (quickfit) and support clip for access. 28. Disconnect heater hose
from pipe (quick fit).
29. Release heater hose (x2) and throttle body hose (x2) from support bracket.
30. Remove booster hose from manifold and support clip.
31. Remove harness support bracket (bolt x1, nut x2) release harness clips (fir tree x3).
32. Release pipe support bracket (nuts x2, bolts x2) move aside.
33. Disconnect injector multiplugs (x4).
34. Unclip injector harness from cam cover (x2).
35. Disconnect IAT multiplug.
36. Disconnect breather hose from manifold (quickfit).
Removal - Manifold From Vehicle
37. Disconnect manifold heating hoses (x2).
38. Disconnect throttle body multiplug and harness clip.
39. Disconnect breather pipe qu ickfits (x2) from air cleaner
duct.
40. Disconnect air cleaner duct (clip x1).
41. Disconnect EGR vacuum hose.
42. Disconnect EGR pipe union and tie aside.
43. Remove manifold bolts (x 10).
44. Remove bolts (x2) bracket to manifold (rear).
45. Move manifold (2x people) forward, remove bolt for purge line T-clip, remove manifold.
46. Remove gaskets and clean mating faces.
Removal - Manifold Parts
47. Remove Injector to rail clips (x8) (see Figure 1).
Figure 1
48. Remove fuel rail (bolts x4).
Installation
1. Install clips and new O-rings to injectors.
2. Install fuel rail (bolts x4).
Repair Operation Time (ROT)
WAR NI NG
THE INTAKE MANIFOLD IS HEAVY. TO AVOID
PERSONAL INJURY OR DAMAGE TO THE INTAKE MANIFOLD, INTAKE MANIFOLD REMOVAL /
ISTALLATION IS A TWO PERSON OPERATION.
A030113

Fuel Charging System (03.04)
Engine (03.00)
May 2007 Workshop Manual 3-4-3
Installation Manifold to Vehicle
3. Install new gaskets to cylinder block (glue in place).
4. Install manifold (allowing access to install bolt for purge
line P-clip).
5. Install manifold bolts (x10) (torque and tightening sequence).
6. Install bolts (x2) bracket to manifold (rear).
7. Connect EGR pipe union.
8. Connect EGR vacuum hose.
9. Connect air cleaner duct (clip x1).
10. Connect breather pipe quickf its (x2) to air cleaner duct.
11. Connect throttle body multiplug and harness clip.
12. Connect manifold heating hoses (x2).
Installation RH Side
13. Connect EGR vac pipe to sensor and manifold.
14. Install coolant pipe bracket (bolt x2, nut x2).
15. Connect EGR (x1), fuel rail pressure sensor (x1) and
injector multiplugs (x4).
16. Refit harness to coolant pipe bracket (fir tree x3).
17. Connect heater hose to pipe (quick fit).
18. Refit heater hose (clipx2) and EGR vacuum lines (clips x2) to bracket.
19. Install fuel feed pipe.
20. Install purge pipe P-clip.
21. Install harness bracket to engine.
22. Feed harness into inner wing area.
23. Install fusebox to bracket.
24. Install earth lead to fusebox.
25. Install battery lead to fusebox (1x nut and rubber cover).
26. Install multiplugs to fuse box.
27. Install fusebox bracket fixings.
28. Refit harness fir tree clips to cylinder head.
29. Refit engine breather hose.
30. Install VVT solenoid multip lug, position coil and CMP
harness (1x edge clip).
31. Install ECM (see Workshop Manual procedure 03.14.BB XREF: 319 Engine Control Module - RH Renew
32. Install coil cover.
Installation LH Side
33. Connect breather hose to manifold (quickfit).
34. Connect IAT multiplug.
35. Unclip injector harness from cam cover (x2).
36. Connect injector multiplugs (x4).
37. Install pipe support bracket (nuts x2, bolts x2).
38. Install harness support bracket (bolt x1, nut x2) release harness clips (fir tree x3).
39. Connect booster hose to manifold and support clip. 40. Connect heater hose from pipe (quick fit).
41. Install heater hose (x2) and throttle body hose (x2) from
support bracket.
42. Connect purge line to manifold and into support clip.
43. Connect breather hoses (x2) to cam cover.
44. Install coil cover.
45. Install corner cross brace (t orque bolts with vehicle on
level ground).
46. Refill coolant (see Workshop Manual procedure 03.03.AD Coolant - Drain and Refill).
47. Install cross brace (torque bolts with vehicle on level
ground).
Fuel Injection Pressure Sensor - Renew
Removal
1. Depressurise fuel rail (see Workshop Manual procedure 10.01.EK Fuel System - Depressurise).
2. Disconnect vacuum hose.
3. Remove sensor from fuel rail (bolts x2).
4. Disconnect multiplug.
Installation
1. Install sensor to fuel rail (bolts x2) (torque).
2. Connect multiplug.
3. Connect vacuum hose.
Fuel Temperature Sensor - Renew
Removal
1. Depressurise fuel rail (see Workshop Manual procedure 10.01.EK Fuel System - Depressurise).
2. Disconnect vacuum hose.
3. Remove sensor from fuel rail (bolts x2).
4. Disconnect multiplug.
Installation
1. Install sensor to fuel rail (bolts x2) (torque).
2. Connect multiplug.
3. Connect vacuum hose.
WA R N I N G
THE INTAKE MANIFOLD IS HEAVY. TO AVOID
PERSONAL INJURY OR DAMAGE TO THE INTAKE MANIFOLD, INTAKE MANIFOLD REMOVAL /
ISTALLATION IS A TWO PERSON OPERATION.
Installation Not Handed
Repair Operation Time (ROT)
Repair Operation Time (ROT)

Wiring and Circuit Protection (18.01)
Electric Distribution/Electronic Control (18.00)
May 2007 Workshop Manual 18-1-3
F26 20A Headlamp wash pump (HID Only)
F27 25A Spare
F28 10A Module - ABS/Key Reader and Steering angle sensors
F29 25A Spare
F30 5A Alternator battery sensing
F31 30A Heated front screen
F32 30A Wiper (slow)
F33 30A Wiper (fast)
F34 20A Heater Blower motor
F35 60A Cooling fan module
Central
Electronics
Module
Fusebox
Fuse/
RelayRatingFunction
F43 10A Multi media module display/Phone/GPS tuner/Media player
F44 10A Airbag module
F45 15A Accessory socket and illumination
F46 5A Driver Information/Master light switch/Glove box relay/Master lock switch Battery Off
switch/Boot release switch/Speaker-switch/
JBFB-R7/Centre console module/Bluetooth
module
F47 5A Interior lamps (front)/Seat switches/Fuel flap switch/glovebox switch/Rear power
illumination
F48 15A Windscreen wash pump
F49 10A Occupant detect (Driver and passenger seat)/Airbag module
F50
F51 10A Diagnostic connectors/Centre stack switches
F52 5A Start button
F53 10A Module - HID lighting
F54 10A Engine fuse box/Boot fuse box/Tyre pressure monitor module/Satellite navigation relay
F55
F56 10A Centre console module/Sounder module/
Hazard switch
F57 15A Diagnostic connectors/Brake pedal switch
F58 10A High beam (RH)
F59 10A High beam (LH)
F60 15A Drivers seat power (Heating)
F61 15A Passenger seat power (Heating)
F62 20A A/C module
F63 20A
F64 5A AM/FM receiver module/Traffic Monitoring Control module (TMC)
F65 5A Media player/Multi media module and display/Audio amplifier
F66 10A Centre console module/Infotainment control module
F67
F68
F69 5A BFB-R5
F70
F71
F72
F73
F74 15A Fuel pump
F75
F76
F77 15A Boot power socket
F78
F79 5A Reversing lamps/Module - Parking aid
F80 5A Battery ‘Off’ switch
F81 20A Ignition switch
F82 25A Passenger door module
F83 25A Driver door module
F84 25A Passenger seat power/Passenger seat switchpack
F85 25A Driver seat power/Driver seat switchpack
F86 5A Start button, Driver and passenger seats

System
Component
P Codes (AML)
Malfunction Strategy Description
Malfunction Criteria
(Fault)
Fault condition
(Internal labels)
Threshold Value
(Fault condition)
Entry conditions
Entry conditions values
Filter Time to log DTC (AML)
EMS controlled MIL Illumination
(AML)
CAN LinkEngine P0725Engine speed signal
Engine Speed signal QF ≠ 3 No CAN BUS error.
No CAN level error and
No EMS timeout.600mS
1 DTC
CAN Link CAN level P0614Incorrect configuration ID received CANid does not match that stored in the TCM Engine not in crank.
No CAN BUS error
Ignition on & Timer after ignition passed.
Battery Voltage > threshold7v250mS
1 DTC
CAN Link CAN bus off P1796Monitors the CAN for Bus or RAM faults.
TCM CAN driver detects CAN bus fault. Bit, stuff, CRC or form error,
(CAN-wiring or CAN-module defective, EMC
radiation.) Battery voltage > Threshold
7v100mS1 DTC
Sensor Temperature Sensor P0711 ATF temperature sensor short circuit ATF sensor faulty - Sensor input signals (Vcgt_plus
and Vcgt_minus) out of acceptable range utmsm2_Gt and
utmsm2_Gt utmsm1_Gt = 2.7v
and
utmsm2_Gt =2.3v
utmsm1_Gt =2.7v 1.5s
2 DTC
Sensor Temperature Sensor P0711ATF Sensor - stuck value Stuck Temperature value - ATF temperature is out
of an acceptable range of tolerance when
compared to the TCM chip temperature sensor
value.
Range of tolerance is depending on the heating up
velocity of transmission . [
Fast heating = wide range of tolerance :
Chip sensor temp +/- cgt_tolwt <> ATF
temperature
OR
Slow heating = narrow range of tolerance :
Chip sensor temp +/- cgt_toleng <> ATF
temperature.]
AND
Temperature cgtf_Neu out of allowed range of
tolerance for > zgts_CgtPlausiErr * 100ms cgt_tolwt = 40degC
cgt_toleng = 25degC
AML: zgts_CgtPlausiErr= 6000 ( =
10min)
Jag+LR: zgts_CgtPlausiErr= 9000 ( =
15min)Chip sensor OK
Engine speed > threshold
Turbine speed > threshold
450rpm
450rpm1.5s
2 DTC
Sensor Temperature Sensor P0713ATF Sensor short to battery ATF sensor faulty - Sensor input signals (Vcgt_plus
and Vcgt_minus) out of acceptable range vcgt_plus > utmso_Gt
and
vcgt_minus > utmsu_Gtutmso_Gt = 4.5v
utmsu_Gt =0.5v
1.5s
2 DTC
Sensor Temperature Sensor P0712ATF Sensor short to GND ATF sensor faulty - Sensor input signals (Vcgt_plus
and Vcgt_minus) out of acceptable range vcgt_plus < utmso_Gt
and
vcgt_minus < utmsu_Gtutmso_Gt = 4.5v
utmsu_Gt =0.5v
1.5s
2 DTC
Sensor Temperature Sensor P0714ATF sensor open cct (circuit break) ATF sensor faulty - Sensor input signals (Vcgt_plus
and Vcgt_minus) out of acceptable range vcgt_plus > utmso_Gt
and
vcgt_minus < utmsu_Gtutmso_Gt = 4.5v
utmsu_Gt =0.5v
1.5s
2 DTC
Sensor Temperature Sensor P0713 ATF temperature sensor value jump
or
ATF value not warming up quickly
enough Unacceptable temperature jump (lOld value - new
value <> threshold) within a period of 100ms
or
ATF temperature (cgt_neu) not warming up quickly
enough within a specified time period
|cgt_Neu - cgta1_CUew| > cgtd1_Cuew
or
(cgt_Neu(t=tgtd_CUew) - cgt_Neu(t=0) ) <
cgtd2_Cuewcgtd1_Cuew = 20DegC
cgtd2_Cuew = 4DegC
tgtd_CUEW = 240s
Output speed > Threshold
Engine speed > Threshold
No Output speed & Engine speed error
Temperature cgt_Neu < Threshold at t=0Jag +
AML / LR
800 / 11000rpm
400 / 11000rpm
20DegC1.5s
2 DTC
TCM Internal Impossible substitute functions (monitoring contradictory
substitute functions) P0701
Two Priority 2 faults present at the same
time (Currently not possible) 20ms
2 DTC
TCM Internal Impossible substitute functions (monitoring contradictory
substitute functions) P0701
OSS fault and wheel speed faults present
concurrently (Priority 3) Wheel speed and output speed sensor faults
present concurrently. 20ms
2 DTC
TCM Internal Impossible substitute functions (monitoring contradictory
substitute functions) P0701
Bosch solenoid current monitorin
g fault 20ms 2 DTC
TCM Internal EEPROM Flash emulation P062FEEPROM emulation lifetime exceeded Communication disturbed, lifetime exceeded EEError !=0 =1
400000 Write/Erase-cycles possible. At
temperatures over 135°C no EEProm
update is made.always active
no0mS1 DTC
TCM Internal FLASH checksum P1603Checksum incorrect Calculated checksum does not match stored
checksum 0mS
2 DTC
CAN Link Engine P1719Engine Torque signal inaccurate
Engine torque signal QF 0 = 3 fcn_MmmErr
=1No CAN BUS error.
No CAN level error
and No EMS timeout. 600ms
2 DTC
CAN Link Engine Speed P1920Engine speed too high Engine Speed > Engine speed threshold> for a time
threshold n_mot > NS_MOTUEB
&
Timer_nmotueb > T_FNMOTUEBNS_MOTUEB = 7100rpm
T_FNMOTUEB=2550mS T_FNMOTUEB=2550mS 2 DTC
Speed Sensors Turbine speed sensor P0715Turbine speed sensor s/c to battery
supply Turbine speed sensor s/c to battery supply sgt_DiNtu = 2 (short circuit to plus)
2 (Status of turbine speed sensor signal. Sensor supply voltage OK0600mS2 DTC
Speed Sensors Turbine speed sensor P0717Turbine speed sensor s/c to gnd or O/C Turbine speed sensor s/c to gnd or O/C sgt_DiNtu = 0 (short to gnd or OC)0 (Status of turbine speed sensor signal. Sensor supply voltage OK 0600mS2 DTC
Speed Sensors Turbine speed sensor P0716Turbine Speed Value too high Value too high NTU >= NTUmaxntumax = 8000rpmSensor supply voltage OK
No electrical error 0
600mS2 DTC
Speed Sensors Turbine speed sensor P0716Turbine Speed Value too low Value too low NTU < ntu_Minntu_min = 20 rpmSensor supply voltage OK
No electrical error
engine speed NMO is higher than a
threshold:
status of NMO-signal is alright
output speed NAB is higher than a
threshold:
status of NAB-signal is alright or substitute
fltfl fb Ei t t
nmos_TuUew = 600rpm
nabs_TuUew = 250rpm 600mS
2 DTC
8ASXV05.9VH1 Aston Martin
Auto Gearbox Summary Jan 2008