TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Main switch/steering lock ................3-1
Indicator and warning lights ............3-2
Tachometer ....................................3-3
Multi-function display ......................3-3
Handlebar switches ........................3-4
Clutch lever .....................................3-5
Shift pedal .......................................3-6
Brake lever .....................................3-6
Brake pedal ....................................3-6
Fuel tank cap ..................................3-7
Fuel .................................................3-7
Catalytic converters ........................3-8
Rider seat .......................................3-9
Anti-theft device housing ................3-9
Sidestand ......................................3-10
Ignition circuit cut-off system ........3-10
PRE-OPERATION CHECKS..............4-1
Pre-operation check list ..................4-2OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing the
cowlings and panel ..................... 6-6
Checking the spark plug ................. 6-8
Engine oil and oil filter element ...... 6-9
Coolant ......................................... 6-12
Replacing the air filter element
and cleaning the check hose .... 6-14
Adjusting the engine idling
speed ........................................ 6-14
Adjusting the throttle cable free
play ........................................... 6-15
Valve clearance ............................ 6-16
Tires ............................................. 6-16
Cast wheels .................................. 6-18
Adjusting the clutch lever free
play ........................................... 6-19Checking the front brake lever
free play .................................... 6-20
Adjusting the brake pedal free
play ........................................... 6-20
Checking the front and rear
brake pads ................................ 6-20
Checking the brake fluid level ...... 6-21
Changing the brake fluid .............. 6-22
Drive chain slack .......................... 6-22
Cleaning and lubricating the
drive chain ................................ 6-24
Checking and lubricating the
cables ....................................... 6-24
Checking and lubricating the
throttle grip and cable ............... 6-25
Checking and lubricating the
brake and shift pedals .............. 6-25
Checking and lubricating the
brake and clutch levers ............ 6-26
Checking and lubricating the
sidestand .................................. 6-26
Lubricating the swingarm
pivots ........................................ 6-27
Checking the front fork ................. 6-27
Checking the steering .................. 6-28
Checking the wheel bearings ....... 6-28
Battery ......................................... 6-29
Replacing the fuses ..................... 6-30
Replacing a headlight bulb .......... 6-31
Tail/brake light ............................. 6-31U5D7E0E0.book Page 1 Tuesday, December 18, 2007 10:13 AM
INDEXAAir filter element and check hose,
replacing and cleaning........................ 6-14
Anti-theft device housing......................... 3-9
Auxiliary light bulb, replacing ................ 6-32BBattery................................................... 6-29
Brake and clutch levers, checking and
lubricating ........................................... 6-26
Brake and shift pedals, checking and
lubricating ........................................... 6-25
Brake fluid, changing ............................ 6-22
Brake fluid level, checking .................... 6-21
Brake lever .............................................. 3-6
Brake pedal ............................................. 3-6
Brake pedal free play, adjusting............ 6-20CCables, checking and lubricating .......... 6-24
Care ........................................................ 7-1
Catalytic converters ................................ 3-8
Clutch lever ............................................. 3-5
Clutch lever free play, adjusting ............ 6-19
Coolant.................................................. 6-12
Coolant temperature warning light .......... 3-2
Cowlings and panel, removing and
installing................................................ 6-6DDimmer switch ........................................ 3-5
Drive chain, cleaning and lubricating .... 6-24
Drive chain slack ................................... 6-22EEngine break-in ....................................... 5-3
Engine idling speed............................... 6-14
Engine oil and oil filter element ............... 6-9Engine stop switch.................................. 3-5
Engine trouble warning light ................... 3-2
FFront and rear brake pads, checking .... 6-20
Front brake lever free play, checking ... 6-20
Front fork, checking .............................. 6-27
Fuel......................................................... 3-7
Fuel consumption, tips for reducing........ 5-3
Fuel tank cap .......................................... 3-7
Fuses, replacing ................................... 6-30HHandlebar switches ................................ 3-4
Headlight bulb, replacing ...................... 6-31
High beam indicator light ........................ 3-2
Horn switch ............................................. 3-5IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-10
Indicator and warning lights .................... 3-2KKey identification number ....................... 9-1LLicense plate light bulb, replacing ........ 6-32MMain switch/steering lock........................ 3-1
Matte color, caution ................................ 7-1
Model label ............................................. 9-2
Multi-function display .............................. 3-3NNeutral indicator light .............................. 3-2PParking ................................................... 5-4
Part locations .......................................... 2-1
Pass switch............................................. 3-5Periodic maintenance and lubrication
chart ...................................................... 6-2
Pre-operation check list........................... 4-2
RRider seat ................................................ 3-9SSafety information ................................... 1-1
Shifting .................................................... 5-2
Shift pedal ............................................... 3-6
Sidestand .............................................. 3-10
Sidestand, checking and lubricating...... 6-26
Spark plug, checking ............................... 6-8
Specifications .......................................... 8-1
Starting the engine .................................. 5-1
Start switch.............................................. 3-5
Steering, checking................................. 6-28
Storage.................................................... 7-3
Supporting the motorcycle .................... 6-32
Swingarm pivots, lubricating ................. 6-27TTachometer ............................................. 3-3
Tail/brake light ....................................... 6-31
Throttle cable free play, adjusting ......... 6-15
Throttle grip and cable, checking and
lubricating ........................................... 6-25
Tires ...................................................... 6-16
Tool kit..................................................... 6-1
Troubleshooting .................................... 6-36
Troubleshooting charts.......................... 6-37
Turn signal indicator light ........................ 3-2
Turn signal light bulb, replacing ............ 6-31
Turn signal switch ................................... 3-5VValve clearance..................................... 6-16
U5D7E0E0.book Page 1 Tuesday, December 18, 2007 10:13 AM