2009 YAMAHA YFZ450R key

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IMPORTANT MANUAL INFORMATION
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FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS IN-
JURY OR DEATH.
Particularly important information is distinguished in this manual by the following notations:
* Product and specifications are subject to change without notice.
This is the safety alert symbol. It is used to alert you to potential per-
sonal injury hazards. Obey all safety messages that follow this sym-
bol to avoid possible injury or death.
A WARNING indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid
damage to the vehicle or other property.
A TIP provides key information to make procedures easier or clearer.
WARNING
NOTICETIP

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INSTRUMENT AND CONTROL FUNCTIONS
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Main switch
The positions of the main switch are as follows:
ON
All electrical systems are supplied with power. The
headlights and taillight come on when the light
switch is on, and the engine can be started. The
key cannot be removed.
OFF
All electrical systems are off. The key can be re-
moved.

1. Main switch
OFF ON
1

4-2
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Indicator light and warning lights
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Neutral indicator light “”
This indicator light comes on when the transmis-
sion is in the neutral position.
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Coolant temperature warning light “”
This warning light comes on when the engine over-
heats. When this occurs during operation, stop theengine as soon as it is safe to do so and allow it to
cool down for about 10 minutes.
The electrical circuit of the warning light can be
checked by turning the key to “ON”. If the warning
light does not come on, and then go off, have a
Yamaha dealer check the electrical circuit.
NOTICE
ECB00010

The engine may overheat if the ATV is over-
loaded. In this case, reduce the load to spec-
ification.

Start the engine after making sure that the
warning light is out. Continuous use while
the warning light is on may cause damage to
the engine.
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Fuel level warning light “”
This warning light comes on when the fuel level
drops below approximately 3.4 L (0.90 US gal,
0.75 Imp.gal). When this occurs, refuel as soon as
possible.
The electrical circuit of the warning light can be
checked by setting the engine stop switch to “ ”
and turning the key to “ON”. If the warning light
does not come on, and then go off, have a Yamaha
dealer check the electrical circuit.
1. Fuel level warning light “ ”
2. Engine trouble warning light “ ”
3. Coolant temperature warning light “ ”
4. Neutral indicator light “N”
12 3 4

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Engine trouble warning light “”
This warning light comes on or flashes when an
electrical circuit monitoring the engine is defective.
When this occurs, have a Yamaha dealer check
the self-diagnosis system.
The electrical circuit of the warning light can be
checked by turning the key to “ON”. If the warning
light does not come on, then go off, have a
Yamaha dealer check the electrical circuit.
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Handlebar switches
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Engine stop switch “/”
Set this switch to “ ” before starting the engine.
The engine stop switch controls the ignition and
stops the engine when it is running. Use this switch
to stop the engine in an emergency situation. The
engine will not start or run when this switch is set
to “ ”.
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Start switch “”
Push this switch to crank the engine with the start-
er.NOTICE
ECB00050
See the starting instructions on page 6-1 prior
to starting the engine.
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Light switch “/ /OFF”
Set this switch to “ ” to turn on the low beams
and the taillight. Set the switch to “ ” to turn on
the high beams and the taillight. Set the switch to
“OFF” to turn off all the lights.NOTICE

ECB00040
Do not use the headlights with the engine
1. Light switch “ / /OFF”
2. Engine stop switch “ / ”
3. Start switch “ ”
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OPERATION
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Read the Owner’s Manual carefully before riding
the ATV.
WARNING

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Read the Owner’s Manual carefully to become
familiar with all controls in order to help pre-
vent any loss of control, which could cause an
accident or injury. If there is a control or func-
tion you do not understand, ask your Yamaha
dealer.
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Starting the engine
WARNING

EWB00640
Always make sure all control cables work
smoothly before you begin riding in cold
weather. If the control cables are frozen or do
not work smoothly, you could be unable to
control the ATV, which could lead to an acci-
dent or collision.NOTICE
ECB00150
See the “Engine break-in” section on page 6-4
prior to operating the engine for the first time.
1. Set the parking brake.
2. Turn the key to “ON” and the engine stop
switch to “ ”.
NOTICE

ECB00950
The coolant temperature warning light, fuel
level warning light and engine trouble warning
light should come on, then go off.
If a warning light does not go off, see page 4-2
for the corresponding warning light circuit
check.
3. Shift the transmission into neutral. The neutral
indicator light should come on, if it does not
come on, have a Yamaha dealer check the
electrical circuit.
TIP

This model is equipped with an ignition circuit cut-
off system. The engine can be started under the

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Replacing the fuse
The fuse holder is located under the seat. (See
page 4-10.)
If the fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off all electrical
circuits.
NOTICE

ECB00640
To prevent accidental short-circuiting, turn off
the main switch when checking or replacing a
fuse.
2. Remove the blown fuse, and then install a
new fuse of the specified amperage.
WARNING

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Always use a fuse of the specified rating, and
never use a substitute object in place of the
proper fuse. An improper fuse or a substitute
object can cause damage to the electrical sys-
tem, which could lead to a fire.
3. Turn the key to “ON” and turn on the electrical
circuits to check if the devices operate.
4. If the fuse immediately blows again, have a
Yamaha dealer check the electrical system.
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Replacing a headlight bulb
If a headlight bulb burns out, replace it as follows.
1. Remove panel E. (See page 8-8.)
2. Remove the headlight bulb holder cover.
1. Fuse
2. Spare fuse
1
2

Specified fuse:
20.0 A

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CONSUMER INFORMATION
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Identification numbers
Record the key identification number, vehicle iden-
tification number and model label information in
the spaces provided below for assistance when or-
dering spare parts from a Yamaha dealer or for ref-
erence in case the ATV is stolen.

KEY IDENTIFICATION NUMBER:

VEHICLE IDENTIFICATION NUMBER:

MODEL LABEL INFORMATION:
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Key identification number
The key identification number is stamped into the
key. Record this number in the space provided and
use it for reference when ordering a new key.
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Vehicle identification number
The vehicle identification number is stamped into
the frame.
1. Key identification number

INDEX
A
Accessories and loading ................................................ 6-5
Air filter element, cleaning ............................................ 8-23
B
Battery .......................................................................... 8-43
Brake and clutch levers, checking and lubricating ....... 8-40
Brake fluid, changing.................................................... 8-32
Brake fluid level, checking............................................ 8-30
Brake lever ..................................................................... 4-6
Brake lever free play, checking the front ...................... 8-32
Brake light switches ..................................................... 8-35
Brake pads, checking the front and rear ...................... 8-29
Brake pedal .................................................................... 4-7
Brake pedal, checking and lubricating ......................... 8-41
Brake pedal position, checking .................................... 8-33
Brakes, front and rear .................................................... 5-4
C
Cables, checking and lubricating ................................. 8-40
Chassis fasteners........................................................... 5-8
Cleaning ......................................................................... 9-1
Clutch lever .................................................................... 4-6
Clutch lever free play, adjusting ................................... 8-36
Coolant ................................................................. 5-4
,
8-19
Coolant temperature warning light ................................. 4-2
D
Drive chain ..................................................................... 5-5Drive chain, lubricating ................................................. 8-39
Drive chain slack .......................................................... 8-37
E
Engine break-in .............................................................. 6-4
Engine oil ....................................................................... 5-4
Engine oil and oil filter element .................................... 8-14
Engine, start ................................................................... 6-1
Engine stop switch ......................................................... 4-3
Engine trouble warning light ........................................... 4-3
F
Fuel ........................................................................ 4-9
,
5-4
Fuel level warning light................................................... 4-2
Fuel tank cap.................................................................. 4-8
Fuse, replacing............................................................. 8-46
H
Handlebar position, adjusting ....................................... 4-24
Handlebar switches ........................................................ 4-3
Headlight beam, adjusting............................................ 8-48
Headlight bulb, replacing.............................................. 8-46
I
Identification numbers .................................................. 11-1
Indicator light and warning lights .................................... 4-2
Instruments, lights and switches .................................... 5-8
K
Key identification number ............................................. 11-1