2009 YAMAHA YFZ450 brake light

8-7
1
2
3
4
5
6
78
9
10
11

20 Engine oil

Change.

Check ATV for oil leakage, and correct if neces-
sary.
√ √√√
21Engine oil filter ele-
ment

Replace.
√√√
22 Cooling system

Check coolant level and ATV for coolant leakage,
and correct if necessary.
√√√√√

Replace coolant. Every 2 years
23
*
Moving parts and
cables

Lubricate.
√√√√
24
*
Throttle lever hous-
ing and cable


Check operation and correct if necessary.

Check throttle cable free play and adjust if neces-
sary.

Lubricate throttle lever housing and cable.
√√√√√
25
*
Front and rear brake
switches

Check operation and correct if necessary.
√√√√√
26
*
Lights and switches

Check operation and correct if necessary.

Adjust headlight beams.
√√√√√
NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 320

8-39
1
2
3
4
5
6
78
9
10
11

EBU24740
Brake light switches
The operation of the brake light switches must be
checked and, if necessary, adjusted at the inter-
vals specified in the periodic maintenance and lu-
brication chart.
The brake light switch for the brake pedal can be
adjusted as follows, but the other brake light
switches should be adjusted by a Yamaha dealer.
TIP

The brake light switch is properly adjusted when
the brake light comes on just before braking takes
effect.
Turn the adjusting nut while holding the brake light
switch in place. To make the brake light come on
earlier, turn the adjusting nut in direction (a). To
make the brake light come on later, turn the adjust-
ing nut in direction (b).
EBU29650
Adjusting the clutch lever free play
The clutch lever free play must be checked and, if
necessary, adjusted at the intervals specified in
the periodic maintenance and lubrication chart.
The clutch lever free play should measure 8.0–
13.0 mm (0.31–0.51 in) as shown. If the free play
is incorrect, adjust it as follows.
1. Brake light switch
2. Brake light switch adjusting nut
(a)
(b)1
2

8-53
1
2
3
4
5
6
78
9
10
11

EBU25580
Replacing the tail/brake light bulb
If the tail/brake light bulb burns out, have a Yama-
ha dealer replace it.
EBU25651
Removing a wheel
1. Place the ATV on a level surface.
2. Loosen the wheel nuts.
FrontRear
3. Elevate the ATV and place a suitable stand
under the frame.
4. Remove the nuts from the wheel.
5. Remove the wheel.
EBU25671
Installing a wheel
1. Place the ATV on a level surface.
2. Install the wheel and the nuts.
TIP

When installing a front wheel, make sure its arrow
mark points toward the rotating direction of the
1. Nut
1. Nut

10-4
1
2
3
4
5
6
7
8
910
11

Operation:
Right foot operation
Recommended fluid:
DOT 4
Front suspension:
Type:
Double wishbone
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel:
230 mm (9.1 in)
Rear suspension:
Type:
Swingarm (link suspension)
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel:
270 mm (10.6 in)
Electrical system:
Ignition system:
DC. CDI
Charging system:
AC magneto
Battery:
Model:
GT7B-4
Voltage, capacity:
12 V, 6.5 Ah
Headlight:
Bulb type:
Krypton bulb
Bulb voltage, wattage
×
quantity:
Headlight:
12 V, 30.0/30.0 W
×
2
Tail/brake light:
12 V, 0.5/3.9 W
×
1
Neutral indicator light:
12 V, 1.7 W
×
1
Coolant temperature warning light:
12 V, 1.7 W
×
1

Fuses:
Main fuse:
15.0 A

INDEX
A
Accessories and loading ................................................ 6-6
Air filter element, cleaning ............................................ 8-24
B
Battery .......................................................................... 8-47
Brake and clutch levers, checking and lubricating ....... 8-44
Brake and shift pedals, checking and lubricating ......... 8-45
Brake fluid, changing.................................................... 8-35
Brake fluid level, checking............................................ 8-32
Brake lever ..................................................................... 4-5
Brake lever free play, checking the front ...................... 8-36
Brake light switches ..................................................... 8-39
Brake pads, checking the front and rear ...................... 8-31
Brake pedal .................................................................... 4-6
Brake pedal position, checking .................................... 8-36
Brakes, front and rear .................................................... 5-3
C
Cables, checking and lubricating ................................. 8-43
Carburetor, adjusting.................................................... 8-29
Chassis fasteners........................................................... 5-7
Cleaning ......................................................................... 9-1
Clutch lever .................................................................... 4-5
Clutch lever free play, adjusting ................................... 8-39
Coolant ................................................................. 5-3
,
8-20
Coolant temperature warning light ................................. 4-1
D
Drive chain ..................................................................... 5-4
Drive chain, lubricating ................................................. 8-43
Drive chain slack .......................................................... 8-41
E
Engine break-in .............................................................. 6-5
Engine, cold start ........................................................... 6-1
Engine idling speed ...................................................... 8-30
Engine oil ....................................................................... 5-3
Engine oil and oil filter element .................................... 8-14
Engine, starting a warm ................................................. 6-3
Engine stop switch ......................................................... 4-2
F
Fuel ........................................................................ 4-8
,
5-3
Fuel cock ........................................................................ 4-9
Fuel tank cap.................................................................. 4-7
Fuse, replacing............................................................. 8-49
H
Handlebar switches ........................................................ 4-2
Headlight beam, adjusting............................................ 8-52
Headlight bulb, replacing.............................................. 8-50
I
Identification numbers .................................................. 11-1
Indicator light and warning light...................................... 4-1
Instruments, lights and switches .................................... 5-7

K
Key identification number ............................................. 11-1
L
Label locations ............................................................... 2-1
Light switch .................................................................... 4-3
M
Main switch .................................................................... 4-1
Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-2
N
Neutral indicator light ..................................................... 4-1
O
Owner’s manual and tool kit ........................................... 8-1
P
Panel, removing and installing ....................................... 8-9
Parking ........................................................................... 6-5
Parking brake free play, adjusting ................................ 8-37
Parking brake lever ........................................................ 4-6
Parking on a slope ......................................................... 6-6
Part locations ................................................................. 3-1
Pre-operation check list.................................................. 5-1
R
Riding your ATV ............................................................. 7-1
S
Safety information .......................................................... 1-1
Seat .............................................................................. 4-11
Shifting ........................................................................... 6-3
Shift pedal ...................................................................... 4-7
Shock absorber assemblies, adjusting the front .......... 4-12
Shock absorber assembly, adjusting the rear .............. 4-17Spark arrester, cleaning ............................................... 8-28
Spark plug, checking .................................................... 8-10
Specifications ............................................................... 10-1
Speed limiter .................................................................. 4-4
Starter (choke) ............................................................. 4-10
Start switch..................................................................... 4-3
Storage........................................................................... 9-2
Suspension, lubricating the upper and lower arm
pivots.......................................................................... 8-46
Swingarm pivots, lubricating ........................................ 8-45
T
Tail/brake light bulb, replacing ..................................... 8-53
Throttle cable free play, adjusting ................................ 8-30
Throttle lever .......................................................... 4-3
,
5-4
Tire pressure, measuring ............................................... 5-5
Tires ............................................................................... 5-4
Tire wear limit ................................................................. 5-6
Troubleshooting ........................................................... 8-54
Troubleshooting charts................................................. 8-55
V
Valve clearance............................................................ 8-31
Vehicle identification number ....................................... 11-1
W
Wheel hub bearings, checking ..................................... 8-45
Wheel, installing ........................................................... 8-53
Wheel, removing .......................................................... 8-53