Cleaning the spark arrester ...................... 8-19
Adjusting the carburetor ........................... 8-20
Adjusting the engine idling speed ............ 8-20
Checking the throttle cable free play ....... 8-21
Timing chain ............................................ 8-22
Valve clearance ....................................... 8-22
Checking the front brake shoes................ 8-22
Adjusting the front brake lever free play ....................................................... 8-23
Checking the rear brake pads ................. 8-25
Checking the brake fluid level ................. 8-25
Changing the rear brake fluid .................. 8-26
Checking the rear brake lever free play ........................................................8-26
Checking and lubricating the cables........ 8-27
Checking and lubricating the front and rear brake levers............................... 8-27
Checking the wheel hub bearings ............ 8-28
Battery ..................................................... 8-28
Replacing the fuse ................................... 8-30
Removing a wheel ................................... 8-32
Installing a wheel ..................................... 8-33
Troubleshooting ....................................... 8-34
Troubleshooting chart .............................. 8-35
RIDING YOUR ATV ...................................... 7-1
GETTING TO KNOW YOUR ATV...............7-2
RIDE WITH CARE AND GOOD JUDGEMENT ............................................ 7-2
BE CAREFUL WHERE YOU RIDE...........7-11
TURNING YOUR ATV..............................7-15
CLIMBING UPHILL....................................7-17
RIDING DOWNHILL..................................7-20
CROSSING A SLOPE................................7-21
CROSSING THROUGH SHALLOW WATER ................................................... 7-22
RIDING OVER ROUGH TERRAIN...........7-24
SLIDING AND SKIDDING.........................7-25
WHAT TO DO IF.......................................7-26
WHAT TO DO... ........................................ 7-26
PERIODIC MAINTENANCE AND MINOR
REPAIR..........................................................8-1 Owner’s manual and tool kit ...................... 8-1
Periodic maintenance chart for the emission control system .......................... 8-3
General maintenance and lubrication chart ........................................................ 8-5
Checking the spark plug ............................. 8-9
Engine oil ................................................. 8-11
Final transmission oil ................................ 8-14
Cleaning the air filter element .................. 8-15 CLEANING AND STORAGE.........................9-1
Cleaning ..................................................... 9-1
Storage ...................................................... 9-2 Brakes ..................................................... 8-22
1-2
1
operating this ATV.Never operate at speeds too fast for your skills
or the riding conditions. Always go at a speed
that is proper for the terrain, visibility, operating
conditions, and your experience.Never attempt wheelies, jumps, or other stunts.Always inspect your ATV each time you use it to
make sure it is in safe operating condition. Al-
ways follow the inspection and maintenance
procedures and schedules described in this
manual.Always keep both hands on the handlebars and
both feet on the footrests of the ATV during op-
eration.Always go slowly and be extra careful when op-
erating on unfamiliar terrain. Always be alert to
changing terrain conditions when operating the
ATV.Never operate on excessively rough, slippery or
loose terrain until you have learned and prac-
ticed the skills necessary to control the ATV on
such terrain. Always be especially cautious on
these kinds of terrain.Always follow proper procedures for turning as
described in this manual. Practice turning at low
speeds before attempting to turn at fasterspeeds and never turn at excessive speeds.
Never operate the ATV on hills too steep for the
ATV or for your abilities. Practice on smaller hills
before attempting larger hills.Always follow proper procedures for climbing
hills as described in this manual. Check the ter-
rain carefully before you start up any hill. Never
climb hills with excessively slippery or loose sur-
faces. Shift your weight forward. Never open the
throttle suddenly or make sudden gear changes.
Never go over the top of a hill at high speed.Always follow proper procedures for going down
hills and for braking on hills as described in this
manual. Check the terrain carefully before you
start down any hill. Shift your weight backward.
Never go down a hill at high speed. Avoid going
down a hill at an angle that would cause the ve-
hicle to lean sharply to one side. Go straight
down the hill where possible.Always follow proper procedures for crossing
the side of a hill as described in this manual.
Avoid hills with excessively slippery or loose sur-
faces. Shift your weight to the uphill side of the
ATV. Never attempt to turn the ATV around on
any hill until you have mastered the turning tech-
nique described in this manual on level ground.
3-1
3
DESCRIPTION
Left viewRight view1. Fuel cock
2. Rear wheel
3. Footrest 4. Front wheel 1. Spark arrester
2. Seat
3. Footrest
1
4 32
1
2
3
9
Make sure that operation is smooth, and check cable free play.Lubricate cable and lever housing if necessary.
Control cablesMake sure that operation is smooth. Lubricate if necessary. 8-27
Wheels and tiresCheck wheel condition, and replace if damaged.Check tire condition and tread depth. Replace if necessary.Check air pressure. Correct if necessary. 5-4, 5-5, 5-6
Brake leversMake sure that operation is smooth. Lubricate lever pivoting points
if necessary. 8-27
Chassis fastenersMake sure that all nuts, bolts and screws are properly tightened. 5-7
Instruments and switchesCheck operation, and correct if necessary. 5-7
2
5-2
9
Throttle lever 5-4, 8-21
5
PAGE
ROUTINE
METIT
Fuel
Check fuel line for leakage. Correct if necessary . 4-8, 5-3Check A TV for oil leakage. Correct if necessary .5-3, 8-11
Final transmission oil
5-3, 8-14
Check ATV for oil leakage. Correct if necessary.
Front brake
Check operation, and correct if necessary.Lubricate cable if necessary .Check lever free play , and adjust if necessary. 5-3, 8-22, 8-23
Engine oil
Check fuel level in fuel tank, and add recommended fuel if neces-
sary.Check brake pads for wear, and replace if necessary.
Check brake fluid level in reservoir, and add recommended brake fluid to specified level if necessary.
Check hydraulic system for leakage. Correct if necessary. Check operation. If soft or spongy, have Yamaha dealer bleed
hydraulic system.
Rear brake 5-3, 8-25, 8-26
Check oil level in engine, and add recommended oil to specified
level if necessary.
6-3
6
crank the engine more than 10 seconds on eachattempt.6. If the engine is started with the choke in posi- tion (1), the choke should be returned to posi-
tion (2) to warm up the engine. If the engine is
started with the choke in position (2), keep the
choke in this position to warm up the engine.
N O T I C E
For maximum engine life, always warm the en-
gine up before starting off. Never acceleratehard when the engine is cold!
7. Continue warming up the engine until it idles smoothly, then return the choke to position (3)
before riding.TIPThe engine is warm when it responds normally tothe throttle with the choke turned off. Starting a warm engine Follow the same procedure as for starting a cold
engine, with the exception that the choke is not re-
quired when the engine is warm. Instead, start the
engine with the throttle slightly open.
To start out and accelerate1. Squeeze the front brake lever to release the parking brake.
2. Gradually open the throttle while slowly re- leasing the rear brake lever. To decelerate
When slowing down or stopping, release the throt-
tle and apply the brakes smoothly and evenly. Im-
proper use of the brakes can cause the tires to lose
traction, reducing control and increasing the possi-
bility of an accident.
WARNING
Opening the throttle abruptly or releasing the
clutch lever too quickly could make the ATV
wheelie, which would increase the chance ofan accident, including an overturn.
6-5
Parking on a slope1. Bring the ATV to a stop by applying the brakesin the drive position.
2. Stop the engine.
3. Apply the parking brake.
1. Parking brake lock button
1. Locked position
6
1
1
WARNING
Avoid parking on hills or other inclines. Park-
ing on a hill or other incline could cause the
ATV to roll out of control, increasing the
chance of an accident. If you must park on an
incline, place the ATV transversely across the
incline, stop the engine, apply the parking
brake, and then block the front and rear wheels
with rocks or other objects. Do not park the ATV at all on hills that are sosteep you could not walk up them easily.
7-9
Avoid wheelies and jumping. You may lose control
of the ATV or overturn.
7
During operation
Always keep your feet on the footboards during op-
eration, otherwise they may contact the rear
wheels.
WARNING
Always keep both hands on the handlebars
and both feet on the footboards of your ATV
during operation. Removing even one hand or
foot can reduce your ability to control the ATV
or could cause you to lose your balance and
fall off of the ATV. If you remove a foot from a
footboard, your foot or leg may come into con-
tact with the rear wheels, which could injureyou or cause an accident.
7-10
ModificationsExhaust system
The exhaust system on the ATV is very hot during
and following operation. To prevent burns, avoid
touching the exhaust system. Park the ATV in a
place where pedestrians or children are not likely
to touch it.
7
WARNING
Never attempt stunts, such as wheelies orjumps. Don’t try to show off.
WARNING
Never modify this ATV through improper in-
stallation or use of accessories. All parts and
accessories added to this ATV should be gen-
uine Yamaha or equivalent components de-
signed for use on this ATV and should be
installed and used according to instructions.
Improper installation of accessories or modifi-
cation of this ATV may cause changes in han-
dling which in some situations could lead to an
accident. If you have questions, consult an au-thorized ATV dealer.