Page 79 of 120

8-6
11
*Shock absorber
assemblies
Check operation and correct if necessary.Check for oil leakage and replace if necessary. √ √ √
12 *
Front knuckle piv-
otsLubricate with lithium-soap-based grease.
√ √ √
13 *Steering shaftLubricate with lithium-soap-based grease.
√ √ √
14 *Steering systemCheck operation and repair or replace if damaged.Check toe-in and adjust if necessary. √ √ √ √ √
Engine oilChange.Check ATV for oil leakage, and correct if neces-
sary. √
√ √ √Change.
NO.ITEM CHECK OR MAINTENANCE
JOB INITIAL
EVERY
Whichev- er comes rst month 1 3 6 6 12
km
(mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 32017
Check ATV for oil leakage, and correct if neces-
sary. √
√
18 *
Moving parts and
cablesLubricate.
√ √ √ √
8
9
*Wheel hub bearings
Check for looseness or damage, and replace if
necessary. √
√ √ √
10 *Chassis fastenersMake sure that all nuts, bolts, and screws are
properly tightened. √ √ √ √ √
1516
Engine oil strainer Clean.
√√ √
Final transmission oil
Page 109 of 120

9-1
CLEANING AND STORAGE
CleaningFrequent, thorough cleaning of your ATV will not
only enhance its appearance but will improve its
general performance and extend the useful life of
many components.1. Before cleaning the ATV: a. Block off the end of the exhaust pipe toprevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plug and all filler caps are properly installed.
2. If the engine case is excessively greasy, apply degreaser with a paint brush. Do not apply de-
greaser to the wheel axles.
3. Rinse the dirt and degreaser off with a garden hose. Use only enough pressure to do the job.N O T I C EExcessive water pressure may cause water
seepage and deterioration of wheel bearings,
brakes, transmission seals and electrical de-
vices. Many expensive repair bills have result-
ed from improper high-pressure detergent applications such as those available in coin-
operated car washers.
4. Once most of the dirt has been hosed off, wash all surfaces with warm water and mild,
detergent-type soap. An old toothbrush or bot-
tle brush is handy for hard-to-reach places.
5. Rinse the ATV off immediately with clean wa- ter and dry all surfaces with a chamois, clean
towel or soft absorbing cloth.
6. Clean the seat with a vinyl upholstery cleaner to keep the cover pliable and glossy.
7. Automotive type wax may be applied to all painted and chrome plated surfaces. Avoid
combination cleaner-waxes. Many contain
abrasives which may mar the paint or protec-
tive finish. When finished cleaning, start the
engine and let it idle for several minutes.
9
Page 114 of 120
10-3
10
Rear tire:Type:Tubeless
Size: AT18 x 9-8
Manufacturer/model: MAXXIS/M940Loading:Maximum loading limit: 70.0 kg (154 lb)
(Total weight of rider, cargo, accessories, and tongue)Tire air pressure (measured on cold tires):Recommended:Front:25 kPa (3.6 psi) (0.25 kgf/cm
2)
Rear: 25 kPa (3.6 psi) (0.25 kgf/cm2)
Minimum: Front:22 kPa (3.2 psi) (0.22 kgf/cm2)
Rear: 22 kPa (3.2 psi) (0.22 kgf/cm2)
Front wheel:
Wheel type: Panel wheel
Rim size: 8 x 5.5AT
Rear wheel:Wheel type: Panel wheel
Rim size: 8 x 7ATFront brake:Type:Drum brake
Operation: Right hand operationRear brake:Type:Single disc brake
Operation: Left hand operation
Recommended fluid: DOT4Front suspension:Type:Double wishbone
Spring/shock absorber type: Coil spring/oil damper
Wheel travel:
111 mm (4.4 in)
Page 115 of 120
10-4
10
Electrical system:Ignition system: CDI
Charging system: AC magnetoBattery:Model:
GTX5L-BS
Voltage, capacity: 12 V,4 .0 Ah Fuses:Main fuse: 10 A Noise and vibration level:Noise level (77/311/EEC):
77.4 dB(A) (EUR)
Vibration on seat (EN1032, ISO5008): Will not exceed 0.5 m/s
2 (EUR)
Vibration on handlebar (EN1032, ISO5008): Will not exceed 2.5 m/s2 (EUR)
Rear suspension:Type:Swingarm
Spring/shock absorber type: Coil spring/oil damper
Wheel travel: 83 mm (3.3 in)