2009 YAMAHA YFM250R Owners Manual

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small soft brush.
NOTICE

ECB00570
To prevent damaging the O-rings, do not clean
the drive chain with steam cleaners, high-pres-
sure washers or inappropriate solvents.
2. Wipe the drive chain dry.
3. Thoroughly lubricate the drive chain with a
special O-ring chain lubricant.
NOTICE

ECB00580
Do not use engine oil or any other lubricants
for the drive chain, as they may contain sub-
stances that could damage the O-rings.
EBU24900
Checking and lubricating the cables
The operation and the condition of all control ca-
bles should be checked before each ride, and the
cables and cable ends should be lubricated if nec-
essary. If a cable is damaged or does not move
smoothly, have a Yamaha dealer check or replace
it.
WARNING

EWB02130
Inspect cables frequently and replace if dam-
aged. Corrosion can result when the cable
sheaths become damaged, and cables can
also become frayed or kinked, which could re-
strict the operation of controls and lead to an
accident or injury.
EBU24922
Checking and lubricating the brake and
clutch levers
The operation of the brake and clutch levers
should be checked before each ride, and the lever
pivots should be lubricated if necessary.
Recommended lubricant:
Engine oil
Recommended lubricants:
Brake lever:
Silicone grease
Clutch lever:
Lithium-soap-based grease

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Brake lever
Clutch lever

EBUM0170
Checking the shift pedal
The operation of the shift pedal should be checked
before each ride. If operation is not smooth, have
a Yamaha dealer check the vehicle.
EBU24941
Checking and lubricating the brake
pedal
The operation of the brake pedal should be
checked before each ride, and the pedal pivot
should be lubricated if necessary.
EBU24962
Checking the wheel hub bearings
The front and rear wheel hub bearings must be
checked at the intervals specified in the periodic
maintenance and lubrication chart. If there is play
in a wheel hub or if a wheel does not turn smoothly,
have a Yamaha dealer check the wheel hub bear-
ings.
Recommended lubricant:
Silicone grease

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EBU24994
Lubricating the swingarm pivots
The swingarm pivots must be lubricated at the in-
tervals specified in the periodic maintenance and
lubrication chart.
EBU25032
Lubricating the upper and lower arm
pivots
The upper and lower arm pivots must be lubricated
at the intervals specified in the periodic mainte-
nance and lubrication chart.Lubricate the pivoting points using a grease gun.
Left side
Recommended lubricant:
Lithium-soap-based grease
Recommended lubricant:
Lithium-soap-based grease
1. Upper grease nipple
2. Lower grease nipple
2
1

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Right side

EBU25102
Lubricating the steering shaft
The steering shaft must be lubricated at the inter-
vals specified in the periodic maintenance and lu-
brication chart.
EBU25223
Battery
This model is equipped with a VRLA (Valve Regu-lated Lead Acid) battery. There is no need to check
the electrolyte or to add distilled water. However,
the battery lead connections need to be checked
and, if necessary, tightened.NOTICE

ECB00620
Never attempt to remove the battery cell seals,
as this would permanently damage the battery.WARNING

EWB02160
Battery electrolyte is poisonous and danger-
ous, as it contains sulfuric acid, which can
cause severe burns. Avoid contact with skin,
eyes or clothing. Always shield your eyes
when working near batteries.
Antidote:
EXTERNAL: Flush with water.
INTERNAL: Drink large quantities of water or
milk. Follow with milk of magnesia, beaten egg
or vegetable oil. Call a physician immediately.
EYES: Flush with water for 15 minutes and get
prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flame, cigarettes or other sources of ig-
nition away. Ventilate when charging or using
in an enclosed space.
1. Upper grease nipple
2. Lower grease nipple
Recommended lubricant:
Lithium-soap-based grease
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KEEP OUT OF REACH OF CHILDREN.
To remove the battery
1. Remove the seat. (See page 4-10.)
2. Unhook the band securing the owner’s tool kit,
and then remove the battery holding plate by
removing the bolts.
3. Disconnect the negative battery lead first,
then the positive battery lead by removing
their bolt.
4. Pull the battery out of its compartment.
To charge the battery
Have a Yamaha dealer charge the battery as soon
as possible if it seems to have discharged. Keep in
mind that the battery tends to discharge more
quickly if the ATV is equipped with optional electri-
cal accessories.
To store the battery


If the ATV will not be used for more than one
month, remove the battery, fully charge it, and
then place it in a cool, dry place.

If the battery will be stored for more than two
months, check it at least once a month and fully
charge it if necessary.
To install the battery
TIP

Be sure the battery is fully charged.
1. Place the battery in its compartment.
2. Connect the positive battery lead first, then
connect the negative battery lead by installing
their bolt.
3. Install the battery holding plate by installing
the bolts, and then hook the band to secure
the owner’s tool kit.
4. Install the seat. (See page 4-10.)
1. Low-pressure tire gauge
2. Owner’s tool kit
3. Bolt
3
2
1

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NOTICE

ECB00631

Always keep the battery charged. Storing a
discharged battery can cause permanent
battery damage.

To charge a VRLA (Valve Regulated Lead Ac-
id) battery, a special constant-voltage bat-
tery charger is required. Using a
conventional battery charger will damage
the battery. If you do not have access to a
constant-voltage battery charger, have a
Yamaha dealer charge your battery.
EBU28924
Replacing the fuse
The fuse holder is located beside the battery and
can be accessed as follows:
1. Remove the seat. (See page 4-10.)
2. Unhook the band securing the owner’s tool kit,
and then remove the battery holding plate by
removing the bolts.
1. Negative battery lead (black)
2. Positive battery lead (red)
12

1. Battery band
2. Bolt
3. Battery holding plate
2 3
1

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If the fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off all electrical
circuits.
NOTICE

ECB00640
To prevent accidental short-circuiting, turn off
the main switch when checking or replacing a
fuse.
2. Remove the blown fuse, and then install a
new fuse of the specified amperage.
WARNING
EWB02171
Always use a fuse of the specified rating, and
never use a substitute object in place of the
proper fuse. An improper fuse or a substitute
object can cause damage to the electrical sys-
tem, which could lead to a fire.
3. Turn the key to “ON” and turn on the electrical
circuits to check if the devices operate.
4. If the fuse immediately blows again, have a
Yamaha dealer check the electrical system.
5. Install the battery cover by installing the bat-
tery cover bracket bolts.
6. Place the owner’s tool kit onto the battery cov-
er, and then hook the band.
7. Install the seat.
EBU25440
Replacing a headlight bulb
If a headlight bulb burns out, replace it as follows.
1. Remove the headlight unit by removing the
bolts.
1. Main fuse
2. Spare fuse
1 2

Specified fuse:
15.0 A

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2. Disconnect the headlight coupler.
3. Remove the headlight bulb holder cover.4. Remove the headlight bulb holder by pushing
it in and turning it counterclockwise, and then
remove the defective bulb.
1. Headlight assembly
2. Bolt
1 2

1. Headlight bulb holder cover
2. Headlight coupler
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