TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Main switch/steering lock ................3-1
Indicator and warning lights ............3-2
Speedometer unit ...........................3-3
Tachometer ....................................3-3
Self-diagnosis device ......................3-3
Fuel gauge ......................................3-4
Handlebar switches ........................3-4
Clutch lever .....................................3-5
Shift pedal .......................................3-5
Brake lever .....................................3-5
Brake pedal ....................................3-6
Fuel tank cap ..................................3-6
Fuel .................................................3-7
Catalytic converters ........................3-8
Kickstarter .......................................3-9
Adjusting the shock absorber
assemblies ..................................3-9
Carrier ...........................................3-10
Luggage strap holders ..................3-10
Sidestand ......................................3-10
Ignition circuit cut-off system ........3-11FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-2
Engine break-in .............................. 5-3
Parking ........................................... 5-3
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance chart for the
emission control system ............. 6-2
General maintenance and
lubrication chart .......................... 6-3
Removing and installing panels ..... 6-6
Checking the spark plug ................. 6-7
Engine oil ....................................... 6-9
Cleaning the air filter element ...... 6-10
Checking the engine idling
speed ........................................ 6-12
Adjusting the throttle cable
free play .................................... 6-12
Valve clearance ............................ 6-13
Tires ............................................. 6-13
Cast wheels .................................. 6-15Adjusting the clutch lever
free play .................................... 6-15
Checking the front brake lever
free play .................................... 6-16
Adjusting the brake pedal
free play .................................... 6-17
Adjusting the rear brake light
switch ....................................... 6-17
Checking the front brake pads and
rear brake shoes ...................... 6-18
Checking the front brake fluid
level .......................................... 6-18
Changing the brake fluid .............. 6-19
Drive chain slack .......................... 6-20
Cleaning and lubricating the
drive chain ................................ 6-21
Checking and lubricating the
cables ....................................... 6-22
Checking and lubricating the
throttle grip and cable ............... 6-22
Checking and lubricating the
brake and shift pedals .............. 6-23
Checking and lubricating the
brake and clutch levers ............ 6-23
Checking and lubricating the
centerstand and sidestand ....... 6-24
Lubricating the swingarm
pivots ........................................ 6-25
Checking the front fork ................. 6-25
Checking the steering .................. 6-26
Checking the wheel bearings ....... 6-26U3D9E2E0.book Page 1 Thursday, November 6, 2008 10:54 AM
SPECIFICATIONS
8-1
8
Dimensions:Overall length:
1980 mm (78.0 in)
Overall width:
745 mm (29.3 in)
Overall height:
1080 mm (42.5 in)
Seat height:
780 mm (30.7 in)
Wheelbase:
1290 mm (50.8 in)
Ground clearance:
175 mm (6.89 in)
Minimum turning radius:
1750 mm (68.9 in)Weight:With oil and fuel:
124.0 kg (273 lb)Engine:Engine type:
Air cooled 4-stroke, SOHC
Cylinder arrangement:
Forward-inclined single cylinder
Displacement:
123.7 cm³
Bore × stroke:
54.0 × 54.0 mm (2.13 × 2.13 in)
Compression ratio:
10.00 :1
Starting system:
Electric starter and kickstarter
Lubrication system:
Wet sump
Engine oil:Type:
SAE 10W-30, SAE 10W-40, SAE 15W-40,
SAE 20W-40 or SAE 20W-50
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Periodic oil change:
1.00 L (1.06 US qt, 0.88 Imp.qt)Air filter:Air filter element:
Dry elementFuel:Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
13.0 L (3.43 US gal, 2.86 Imp.gal)
Fuel reserve amount:
3.0 L (0.79 US gal, 0.66 Imp.gal)
Fuel injection:Throttle body:
Type/quantity:
AC26/1Spark plug (s):Manufacturer/model:
NGK/CR6HSA
Spark plug gap:
0.6–0.7 mm (0.024–0.028 in)Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction system:
Helical gear
Primary reduction ratio:
68/20 (3.400)
Secondary reduction system:
Chain drive
Secondary reduction ratio:
45/14 (3.214)
Transmission type:
Constant mesh 5-speed
Operation:
Left foot operation
Gear ratio:
1st:
37/14 (2.643)
2nd:
32/18 (1.778)
3rd:
25/19 (1.316)
4th:
23/22 (1.045)
-20 -10 0
10 20 30
40
50 ˚C
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
U3D9E2E0.book Page 1 Thursday, November 6, 2008 10:54 AM
INDEX
AAir filter element, cleaning .................... 6-10
Auxiliary light bulb, replacing ................ 6-31BBattery .................................................. 6-26
Brake and clutch levers, checking
and lubricating .................................... 6-23
Brake and shift pedals, checking
and lubricating .................................... 6-23
Brake fluid, changing ............................ 6-19
Brake fluid level, checking .................... 6-18
Brake lever ............................................. 3-5
Brake pads and shoes, checking.......... 6-18
Brake pedal ............................................ 3-6
Brake pedal free play, adjusting ........... 6-17CCables, checking and lubricating .......... 6-22
Care ........................................................ 7-1
Carrier................................................... 3-10
Catalytic converters ................................ 3-8
Centerstand and sidestand, checking
and lubricating .................................... 6-24
Clutch lever............................................. 3-5
Clutch lever free play, adjusting ........... 6-15DDimmer switch ........................................ 3-4
Drive chain, cleaning and lubricating .... 6-21
Drive chain slack .................................. 6-20EEngine break-in ...................................... 5-3
Engine idling speed, checking .............. 6-12
Engine oil ................................................ 6-9
Engine trouble warning light ................... 3-2
FFront brake lever free play, checking .... 6-16
Front fork, checking...............................6-25
Fuel ......................................................... 3-7
Fuel consumption, tips for reducing ........ 5-2
Fuel gauge .............................................. 3-4
Fuel tank cap........................................... 3-6
Fuse, replacing...................................... 6-28HHandlebar switches ................................. 3-4
Headlight bulb, replacing....................... 6-29
High beam indicator light......................... 3-2
Horn switch ............................................. 3-4IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-11
Indicator and warning lights .................... 3-2KKey identification number ........................ 9-1
Kickstarter ............................................... 3-9LLuggage strap holders .......................... 3-10MMain switch/steering lock ........................ 3-1
Maintenance and lubrication, periodic..... 6-3
Maintenance, emission control system ... 6-2
Matte color, caution .................................7-1
Model label .............................................. 9-2NNeutral indicator light .............................. 3-2PPanels, removing and installing .............. 6-6
Parking ....................................................5-3
Part locations .......................................... 2-1
RRear brake light switch, adjusting ......... 6-17SSafety information ................................... 1-1
Self-diagnosis device .............................. 3-3
Shifting .................................................... 5-2
Shift pedal ............................................... 3-5
Shock absorber assemblies, adjusting ... 3-9
Sidestand .............................................. 3-10
Spark plug, checking .............................. 6-7
Specifications.......................................... 8-1
Speedometer unit ................................... 3-3
Starting the engine.................................. 5-1
Start switch ............................................. 3-4
Steering, checking ................................ 6-26
Storage ................................................... 7-3
Swingarm pivots, lubricating ................. 6-25TTachometer............................................. 3-3
Tail/brake light bulb, replacing .............. 6-30
Throttle cable free play, adjusting ......... 6-12
Throttle grip and cable, checking
and lubricating .................................... 6-22
Tires ...................................................... 6-13
Tool kit .................................................... 6-1
Troubleshooting .................................... 6-35
Troubleshooting chart ........................... 6-36
Turn signal indicator light ........................ 3-2
Turn signal light bulb, replacing ............ 6-31
Turn signal switch ................................... 3-4VValve clearance .................................... 6-13
Vehicle identification number .................. 9-1
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