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PERIODIC MAINTENANCE AND ADJUSTMENT
6-3
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3
4
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67
8
9
EAU1770B
General maintenance and lubrication chart
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)
1
Air filter element
Replace.
√
2
Clutch
Check operation.
Adjust.
√√√√√
3*
Front brake
Check operation, fluid level and
vehicle for fluid leakage.
Adjust brake lever free play.
√√√√√√
Replace brake pads. Whenever worn to the limit
4*
Rear brake
Check operation, fluid level and
vehicle for fluid leakage.
√√√√√√
Replace brake pads. Whenever worn to the limit
5*
Brake hoses
Check for cracks or damage.
√√√√√
Replace. Every 4 years
6*
Wheels
Check runout and for damage.
√√√√
7*
Tires
Check tread depth and for damage.
Replace if necessary.
Check air pressure.
Correct if necessary.
√√√√√
8*
Wheel bearings
Check bearing for looseness or
damage.
√√√√
9*
Swingarm
Check operation and for
excessive play.
√√√√
10
*
Drive belt
Check belt tension.
Make sure that the rear wheel is
properly aligned.Every 4000 km (2500 mi)
Page 42 of 84

PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
1
2
3
4
5
6
7
8
9
11
*
Steering bearings
Check bearing play and steering
for roughness.
√√√√√
Lubricate with lithium-soap-based
grease.
Every 20000 km (12000 mi)
12
*
Chassis fasteners
Make sure that all nuts, bolts and
screws are properly tightened.
√√√√√
13
Brake lever pivot
shaft
Lubricate with silicone grease.
√√√√√
14
Brake pedal pivot
shaft
Lubricate with lithium-soap-based
grease.
√√√√√
15
Clutch lever pivot
shaft
Lubricate with lithium-soap-based
grease.
√√√√√
16
Shift pedal pivot
shaft
Lubricate with lithium-soap-based
grease.
√√√√√
17
Sidestand
Check operation.
Lubricate.
√√√√√
18
*
Sidestand switch
Check operation.
√√√√√√
19
*
Front fork
Check operation and for oil l
eakage.
√√√√
20
*
Shock absorber
assembly
Check operation and shock
absorber for oil leakage.
√√√√
21
*
Rear suspension
relay arm and
connecting arm
pivoting points
Check operation.
√√√√
Lubricate with lithium-soap-based
grease.
√√
22
Engine oil
Change.
Check oil level and vehicle for oil
leakage.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-5
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EAU18680
TIP
Air filter
This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
Hydraulic brake service
Regularly check and, if necessary, correct the brake fluid level.
Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.
Replace the brake hoses every four years and if cracked or damaged.
23
Engine oil filter
cartridge
Replace.
√√√
24
*
Front and rear brake
switches
Check operation.
√√√√√√
25
Moving parts and
cables
Lubricate.
√√√√√
26
*
Throttle grip hous-
ing and cable
Check operation and free play.
Adjust the throttle cable free play
if necessary.
Lubricate the throttle grip housing
and cable.
√√√√√
27
*
Lights, signals and
switches
Check operation.
Adjust headlight beam.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-6
1
2
3
4
5
6
7
8
9
EAU18751
Removing and installing the
panel
The panel shown needs to be removed
to perform some of the maintenance
jobs described in this chapter. Refer to
this section each time the panel needs
to be removed and installed.
EAU19151
Panel A
To remove the panel
Remove the bolt, and then pull the pan-
el off as shown.To install the panel
Place the panel in the original position,
and then install the bolt.
EAU19642
Checking the spark plugs
The spark plugs are important engine
components, which should be checked
periodically, preferably by a Yamaha
dealer. Since heat and deposits will
cause any spark plug to slowly erode,
they should be removed and checked
in accordance with the periodic mainte-
nance and lubrication chart. In addition,
the condition of the spark plugs can re-
veal the condition of the engine.
The porcelain insulator around the cen-
ter electrode of each spark plug should
be a medium-to-light tan (the ideal color
when the vehicle is ridden normally),
and all spark plugs installed in the en-
gine should have the same color. If any
spark plug shows a distinctly different
color, the engine could be operating im-
properly. Do not attempt to diagnose
such problems yourself. Instead, have
a Yamaha dealer check the vehicle.
If a spark plug shows signs of electrode
erosion and excessive carbon or other
deposits, it should be replaced.
1. Panel A
1
1. Bolt
1
Specified spark plug:
NGK/CPR7EA-9
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9
Before installing a spark plug, the spark
plug gap should be measured with a
wire thickness gauge and, if necessary,
adjusted to specification.
Clean the surface of the spark plug
gasket and its mating surface, and then
wipe off any grime from the spark plug
threads.
TIP
If a torque wrench is not available wheninstalling a spark plug, a good estimate
of the correct torque is 1/4–1/2 turn
past finger tight. However, the spark
plug should be tightened to the speci-
fied torque as soon as possible.
EAU47110
Engine oil and oil filter
cartridge
The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter car-
tridge replaced at the intervals speci-
fied in the periodic maintenance and
lubrication chart.
To check the engine oil level
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Wait a few minutes until the oil set-
tles.
4. Remove the engine oil filler cap,
wipe the dipstick clean, insert it
back into the oil filler hole (without
screwing it in), and then remove it
again to check the oil level.
1. Spark plug gap
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)
Tightening torque:
Spark plug:
12.5 Nm (1.3 m·kgf, 9 ft·lbf)
Page 46 of 84
PERIODIC MAINTENANCE AND ADJUSTMENT
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9
TIP
The engine oil should be between the
minimum and maximum level marks.
5. If the engine oil is at or below the
minimum level mark, add sufficient
oil of the recommended type to
raise it to the correct level.6. Insert the dipstick into the oil filler
hole, and then tighten the oil filler
cap.
To change the engine oil (with or
without oil filter cartridge replace-
ment)
1. Start the engine, warm it up for
several minutes, and then turn it
off.
2. Place an oil pan under the engine
to collect the used oil.
3. Remove the engine oil filler cap
and drain bolt to drain the oil from
the crankcase.
TIP
Skip steps 4–6 if the oil filter cartridge is
not being replaced.
4. Remove the oil filter cartridge with
an oil filter wrench.
1. Engine oil filler cap
1
1. Dipstick
2. Maximum level mark
3. Minimum level mark
1
2
3
1. Engine oil drain bolt
1
Page 47 of 84
PERIODIC MAINTENANCE AND ADJUSTMENT
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TIP
An oil filter wrench is available at a
Yamaha dealer.
5. Apply a thin coat of clean engine
oil to the O-ring of the new oil filter
cartridge.
TIP
Make sure that the O-ring is properly
seated.
6. Install the new oil filter cartridge
with an oil filter wrench, and then
tighten it to the specified torque
with a torque wrench.7. Install the engine oil drain bolt, and
then tighten it to the specified
torque.
TIP
Check the washer for damage and re-
place it if necessary.
8. Refill with the specified amount of
the recommended engine oil, and
1. Oil filter wrench
2. Oil filter cartridge
1 2
1. O-ring
1. Torque wrench
2. Oil filter cartridge
Tightening torque:
Oil filter cartridge:
17 Nm (1.7 m·kgf, 12 ft·lbf)
Tightening torque:
Engine oil drain bolt:
43 Nm (4.3 m·kgf, 30 ft·lbf)
1
2
Page 48 of 84

PERIODIC MAINTENANCE AND ADJUSTMENT
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9
then install and tighten the oil filler
cap.
TIP
Be sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.
NOTICE
ECA11620
In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.
Make sure that no foreign mate-
rial enters the crankcase.
9. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.
TIP
After the engine is started, the engine
oil level warning light should go off if the
oil level is sufficient.
NOTICE
ECA10400
If the oil level warning light flickers
or remains on, immediately turn the
engine off and have a Yamaha dealer
check the vehicle.
10. Turn the engine off, and then
check the oil level and correct it if
necessary.
Recommended engine oil:
See page 8-1.
Oil quantity:
Without oil filter cartridge replace-
ment:
3.70 L (3.91 US qt, 3.26 Imp.qt)
With oil filter cartridge replacement:
4.00 L (4.23 US qt, 3.52 Imp.qt)
1. “CD” specification
2. “ENERGY CONSERVING II”
1
2