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PERIODIC MAINTENANCE AND ADJUSTMENT
6-29
6
EAUM2600
Replacing the fuses The fuse box is located behind panel A.
(See page 6-7.)
If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off
the electrical circuit in question.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended toavoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15131]
3. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
EAU45212
Replacing the headlight bulb This model is equipped with a quartz
bulb headlight. If the headlight bulb
burns out, replace it as follows.NOTICE
ECA10660
Do not touch the glass part of the
headlight bulb to keep it free from
oil, otherwise the transparency of
the glass, the luminosity of the bulb,
and the bulb life will be adversely af-
fected. Thoroughly clean off any dirt
and fingerprints on the headlight
bulb using a cloth moistened with al-cohol or thinner.
1. Fuse box
2. Spare fuse
3. Main fuse
4. Headlight fuse
5. Signaling system fuse
6. Ignition fuse
7. Radiator fan fuse
Specified fuses:
Main fuse:
20.0 A
Ignition fuse:
7.5 A
Signaling system fuse:
7.5 A
Headlight fuse:
15.0 A
Radiator fan fuse:
5.0 A
1. Do not touch the glass part of the bulb.
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-30
61. Remove the headlight cowling to-
gether with the headlight unit by
removing the bolts and pulling up-
ward as shown.
2. Disconnect the headlight coupler,
and then remove the bulb cover.3. Unhook the headlight bulb holder,
and then remove the burnt-out
bulb.
4. Place a new headlight bulb into po-
sition, and then secure it with the
bulb holder.
5. Install the headlight bulb cover,
and then connect the coupler.
6. Install the headlight cowling (to-
gether with the headlight unit) by
placing it in the original position,
and then installing the bolts.
7. Have a Yamaha dealer adjust the
headlight beam if necessary.
EAUM2610
Replacing a tail/brake light
bulb 1. Remove panel B. (See page 6-7.)
2. Remove the socket (together with
the bulb) by turning it counter-
clockwise.
3. Remove the burnt-out bulb by
pushing it in and turning it counter-
clockwise.
4. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
5. Install the socket (together with the
bulb) by turning it clockwise.
6. Install the panel.
1. Bolt
1. Headlight coupler
2. Bulb cover
1
1
1. Headlight bulb holder
1. Tail/brake light bulb socket
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-31
6
EAU24204
Replacing a turn signal light
bulb 1. Remove the turn signal light lens
by removing the screw.
2. Remove the burnt-out bulb by
pushing it in and turning it counter-
clockwise.
3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screw. NOTICE: Do not over-
tighten the screw, otherwise the
lens may break.
[ECA11191]EAUM2620
Replacing the license plate
light bulb 1. Remove panel B. (See page 6-7.)
2. Remove the socket (together with
the bulb) by pulling it out.
3. Remove the burnt-out bulb by pull-
ing it out.
4. Insert a new bulb into the socket.
5. Install the socket (together with the
bulb) by pushing it in.
6. Install the panel.
EAU45222
Replacing an auxiliary light
bulb If the auxiliary light bulb burns out, re-
place it as follows.
1. Remove the headlight unit. (See
page 6-29.)
2. Remove the auxiliary light socket
(together with the bulb) by pulling it
out.
3. Remove the burnt-out bulb by pull-
ing it out.
4. Insert a new bulb into the socket.
5. Install the auxiliary light socket (to-
gether with the bulb) by pushing it
in.
6. Install the headlight unit.
1. Screw
2. Turn signal light lens
1. License plate light bulb
1. Auxiliary light bulb
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-32
6
EAU24350
Supporting the motorcycle Since this model is not equipped with a
centerstand, follow these precautions
when removing the front and rear
wheel or performing other maintenance
requiring the motorcycle to stand up-
right. Check that the motorcycle is in a
stable and level position before starting
any maintenance. A strong wooden
box can be placed under the engine for
added stability.
To service the front wheel
1. Stabilize the rear of the motorcycle
by using a motorcycle stand or, if
an additional motorcycle stand is
not available, by placing a jack un-
der the frame in front of the rear
wheel.
2. Raise the front wheel off the
ground by using a motorcycle
stand.
To service the rear wheel
Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placinga jack either under each side of the
frame in front of the rear wheel or under
each side of the swingarm.
EAU24360
Front wheel
EAUM2632
To remove the front wheel
WARNING
EWA10821
To avoid injury, securely support the
vehicle so there is no danger of itfalling over.
1. Loosen the front wheel axle pinch
bolts, then the wheel axle and the
brake caliper bolts.1. Front wheel axle pinch bolt
2. Wheel axle
3. Speed sensor cable holder
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-33
6 2. Lift the front wheel off the ground
according to the procedure on
page 6-32.
3. Remove the speed sensor lead
holder by removing the screw
(WR125R only).
4. Remove the brake caliper by re-
moving the bolts.
5. Pull the wheel axle out, remove the
speed sensor by pulling it out, and
then remove the wheel. NOTICE:
Do not apply the brake after the
brake calipers have been re-
moved, otherwise the brake
pads will be forced shut.
[ECA11051]EAUM2640
To install the front wheel
1. Lift the wheel up between the fork
legs.
2. Install the speed sensor at the
wheel hub.TIPMake sure that the projections on the
speed sensor rotor are aligned with the
notches in the wheel hub and that the
slot in the speed sensor fits over the re-tainer on the fork leg.
3. Insert the wheel axle.
4. Lower the front wheel so that it is
on the ground.5. Push down hard on the handlebar
several times to check for proper
fork operation.
6. Install the brake caliper by install-
ing the bolts.
TIPMake sure that there is enough space
between the brake pads before install-
ing the brake caliper onto the brakedisc.
7. Install the speed sensor lead hold-
er by installing the screw
(WR125R only).
8. Tighten the wheel axle, front wheel
axle pinch bolts and brake caliper
bolts to their specified torques.
1. Brake caliper
2. Brake caliper bolt
1. Speed sensor
Tightening torques:
Wheel axle:
58 Nm (5.8 m·kgf, 42 ft·lbf)
Front wheel axle pinch bolt:
9 Nm (0.9 m·kgf, 6.5 ft·lbf)
Brake caliper bolt:
30 Nm (3.0 m·kgf, 22 ft·lbf)
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PERIODIC MAINTENANCE AND ADJUSTMENT
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6
EAU25080
Rear wheel
EAUM2661
To remove the rear wheel
WARNING
EWA10821
To avoid injury, securely support the
vehicle so there is no danger of itfalling over.
1. Loosen the locknut and drive chain
slack adjusting nut on each side of
the swingarm.
2. Loosen the axle nut.3. Lift the rear wheel off the ground
according to the procedure on
page 6-32.
4. Remove the axle nut and the left
drive chain alignment plate.
5. Push the wheel forward, and then
remove the drive chain from the
rear sprocket.
TIP
If the drive chain is difficult to re-
move, remove the wheel axle first,
and then lift the wheel upward
enough to remove the drive chain
from the rear sprocket.
The drive chain does not need to
be disassembled in order to re-move and install the rear wheel.
6. While supporting the brake caliper
and slightly lifting the wheel, pull
the wheel axle out together with
the right drive chain alignment
plate.
TIPA rubber mallet may be useful to tap thewheel axle out.
7. Remove the wheel. NOTICE: Do
not apply the brake after the
wheel has been removed to-
gether with the brake disc, oth-
erwise the brake pads will be
forced shut.
[ECA11071]
EAUM2652
To install the rear wheel
1. Install the drive chain onto the rear
sprocket.
1. Axle nut
2. Drive chain slack adjusting nut
3. Locknut
1. Wheel axle
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-35
6 2. Install the wheel, the drive chain
alignment plates and the brake
caliper bracket by inserting the
wheel axle from the right-hand
side.
TIP
Install the drive chain alignment
plate with the “N” mark on the left
side, and be sure the mark is fac-
ing outward.
Make sure that the slot in the brake
caliper bracket is fit over the retain-
er on the swingarm.
Make sure that there is enough
space between the brake pads be-fore installing the wheel.3. Install the axle nut.
4. Lower the rear wheel so that it is
on the ground.
5. Adjust the drive chain slack. (See
page 6-21.)
6. Tighten the axle nut to the speci-
fied torque.
EAU25871
Troubleshooting Although Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look like
Yamaha parts, but they are often inferi-
or, have a shorter service life and can
lead to expensive repair bills.
WARNING
EWA15141
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
1. Retainer
2. Slot
Tightening torque:
Axle nut:
90 Nm (9.0 m·kgf, 65 ft·lbf)
U22BE0E0.book Page 35 Wednesday, December 17, 2008 11:00 AM
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-36
6heaters or furnaces. Gasoline or
gasoline vapors can ignite or ex-
plode, causing severe injury or
property damage.U22BE0E0.book Page 36 Wednesday, December 17, 2008 11:00 AM