TABLE OF CONTENTS
Battery .......................................... 6-24
Replacing the fuse ........................ 6-26
Replacing a headlight bulb ........... 6-27
Replacing the tail/brake light
bulb ........................................... 6-28
Replacing a front turn signal light
bulb ........................................... 6-28
Replacing a rear turn signal light
bulb ........................................... 6-29
Replacing the license plate light
bulb ........................................... 6-30
Replacing an auxiliary light bulb ... 6-30
Front wheel ................................... 6-31
Rear wheel ................................... 6-33
Troubleshooting ............................ 6-35
Troubleshooting chart ................... 6-36
MOTORCYCLE CARE AND
STORAGE.......................................... 7-1
Matte color caution ......................... 7-1
Care ................................................ 7-1
Storage ...........................................7-3
SPECIFICATIONS ............................. 8-1
CONSUMER INFORMATION............. 9-1
Identification numbers .................... 9-1
U40BE0E0.book Page 2 Wednesday, January 7, 2009 10:05 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-28
6
EAU47660
Replacing the tail/brake light
bulb 1. Remove the tail/brake light outer
lens by removing the screws.
2. Remove the inner lens by pulling it
out.3. Remove the burnt-out bulb by
pushing it in and turning it counter-
clockwise.
4. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
5. Place the inner lens in the original
position, and then install the outer
lens by installing the screws.
NOTICE: Do not overtighten the
screws, otherwise the lens may
break.
[ECA10681]EAU47740
Replacing a front turn signal
light bulb 1. Remove cowling A. (See page
6-6.)
2. Remove the socket (together with
the bulb) by turning it counter-
clockwise.
3. Remove the burnt-out bulb by
pushing it in and turning it counter-
clockwise.
1. Outer lens
2. Screw
1. Inner lens
21
1
1. Tail/brake light bulb
1
1. Turn signal light bulb socket
1
U40BE0E0.book Page 28 Wednesday, January 7, 2009 10:05 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-29
6 4. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
5. Install the socket (together with the
bulb) by turning it clockwise.
6. Install the cowling.
EAUS1610
Replacing a rear turn signal
light bulb 1. Remove the turn signal lens by re-
moving the screw.
2. Remove the burnt-out bulb by
pushing it in and turning it counter-
clockwise.3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screw. NOTICE: Do not over-
tighten the screw, otherwise the
lens may break.
[ECA11191]
1. Turn signal light bulb
1
1. Screw
1
1. Turn signal light bulb
1
U40BE0E0.book Page 29 Wednesday, January 7, 2009 10:05 AM
SPECIFICATIONS
8-2
8
4th:
23/21 (1.095)
Chassis:Frame type:
Steel tube underbone
Caster angle:
26.92 °
Trail:
79.0 mm (3.11 in)Front tire:Type:
With tube
Size:
70/90-17M/C 38P
Manufacturer/model:
DUNLOPRear tire:Type:
With tube
Size:
80/90-17M/C 50P
Manufacturer/model:
DUNLOPLoading:Maximum load:
159 kg (351 lb)
(Total weight of rider, passenger, cargo and
accessories)Tire air pressure (measured on cold
tires):Loading condition:
0–90 kg (0–198 lb)
Front:
200 kPa (2.00 kgf/cm², 29 psi)Rear:
225 kPa (2.25 kgf/cm², 33 psi)
Loading condition:
90–159 kg (198–351 lb)
Front:
200 kPa (2.00 kgf/cm², 29 psi)
Rear:
270 kPa (2.70 kgf/cm², 39 psi)
Front wheel:Wheel type:
Cast wheel
Rim size:
17x1.40Rear wheel:Wheel type:
Cast wheel
Rim size:
17x1.60Front brake:Type:
Single disc brake
Operation:
Right hand operation
Recommended fluid:
DOT 3 or 4Rear brake:Type:
Drum brake
Operation:
Right foot operationFront suspension:Type:
Telescopic forkSpring/shock absorber type:
Coil spring/oil damper
Wheel travel:
95.0 mm (3.74 in)
Rear suspension:Type:
Swingarm
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
76.0 mm (2.99 in)Electrical system:Ignition system:
DC. CDI
Charging system:
AC magnetoBattery:Model:
MTX7L-BS
Voltage, capacity:
12 V, 6.0 AhHeadlight:Bulb type:
IncandescenceBulb voltage, wattage × quantity:Headlight:
12 V, 35 W/35 W × 1
Tail/brake light:
12 V, 5.0 W/21.0 W × 1
Front turn signal light:
12 V, 21.0 W × 2
Rear turn signal light:
12 V, 10.0 W × 2
U40BE0E0.book Page 2 Wednesday, January 7, 2009 10:05 AM
INDEXAAir filter element, cleaning..................... 6-10
Auxiliary light bulb, replacing ................ 6-30BBattery................................................... 6-24
Brake fluid, changing ............................ 6-18
Brake fluid level, checking .................... 6-17
Brake lever .............................................. 3-4
Brake lever, checking and lubricating ... 6-21
Brake pads and shoes, checking .......... 6-16
Brake pedal ............................................. 3-5
Brake pedal, checking and
lubricating ........................................... 6-22
Brake pedal free play, adjusting............ 6-15CCables, checking and lubricating .......... 6-21
Carburetor, adjusting ............................ 6-11
Care ........................................................ 7-1
Carrier ................................................... 3-10
Catalytic converter .................................. 3-7
Centerstand, checking and
lubricating ........................................... 6-22
Cowling and panel, removing and
installing................................................ 6-6DDimmer switch ........................................ 3-4
Drive chain, cleaning and lubricating .... 6-20
Drive chain slack ................................... 6-18EEngine break-in ....................................... 5-3
Engine idling speed............................... 6-11
Engine oil ................................................ 6-8
Engine serial number .............................. 9-2
Engine, starting a warm .......................... 5-2
FFront fork, checking .............................. 6-23
Fuel......................................................... 3-6
Fuel consumption, tips for reducing........ 5-3
Fuel gauge.............................................. 3-3
Fuel tank cap .......................................... 3-5
Fuse, replacing ..................................... 6-26GGear position indicator lights .................. 3-2HHandlebar switches ................................ 3-3
Headlight bulb, replacing ...................... 6-27
Helmet holders ....................................... 3-9
High beam indicator light ........................ 3-2
Horn switch ............................................. 3-4IIdentification numbers ............................ 9-1
Indicator lights ........................................ 3-2KKey identification number ....................... 9-1
Kickstarter............................................... 3-8LLicense plate light bulb, replacing ........ 6-30MMain switch/steering lock........................ 3-1
Maintenance and lubrication, periodic .... 6-3
Maintenance, emission control system... 6-2
Matte color, caution ................................ 7-1NNeutral indicator light .............................. 3-2PParking ................................................... 5-4
Part locations .......................................... 2-1
RRear brake light switch, adjusting ......... 6-16SSafety information ................................... 1-1
Seat ......................................................... 3-8
Shifting .................................................... 5-2
Shift pedal ............................................... 3-4
Shift pedal, checking ............................. 6-16
Spark plug, checking ............................... 6-7
Specifications .......................................... 8-1
Speedometer unit .................................... 3-3
Starter (choke) lever................................ 3-8
Starting and warming up a cold engine ... 5-1
Start switch.............................................. 3-4
Steering, checking................................. 6-23
Storage.................................................... 7-3
Storage compartment.............................. 3-9
Swingarm pivots, lubricating ................. 6-22TTail/brake light bulb, replacing .............. 6-28
Throttle cable free play, checking ......... 6-12
Throttle grip and cable, checking and
lubricating ........................................... 6-21
Tires ...................................................... 6-13
Tool kit..................................................... 6-1
Troubleshooting .................................... 6-35
Troubleshooting chart ........................... 6-36
Turn signal indicator light ........................ 3-2
Turn signal light bulb (front),
replacing ............................................. 6-28
Turn signal light bulb (rear), replacing... 6-29
Turn signal switch ................................... 3-4VValve clearance..................................... 6-12
U40BE0E0.book Page 1 Wednesday, January 7, 2009 10:05 AM