2009 YAMAHA T105 brake

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Main switch/steering lock ................3-1
Indicator lights ................................3-2
Speedometer unit ...........................3-3
Fuel gauge ......................................3-3
Handlebar switches ........................3-3
Shift pedal .......................................3-4
Brake lever .....................................3-4
Brake pedal ....................................3-5
Fuel tank cap ..................................3-5
Fuel .................................................3-6
Catalytic converter ..........................3-7
Starter (choke) lever .......................3-8
Kickstarter .......................................3-8
Seat ................................................3-8
Helmet holders ...............................3-9
Storage compartment .....................3-9
Carrier ...........................................3-10FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting and warming up a cold
engine ......................................... 5-1
Starting a warm engine .................. 5-2
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance chart for
the emission control system ....... 6-2
General maintenance and
lubrication chart .......................... 6-3
Removing and installing the
cowling and panel ....................... 6-6
Checking the spark plug ................. 6-7
Engine oil ....................................... 6-8
Cleaning the air filter element ...... 6-10
Adjusting the carburetor ............... 6-11
Adjusting the engine idling
speed ........................................ 6-11
Checking the throttle cable free
play ........................................... 6-12Valve clearance ........................... 6-12
Tires ............................................. 6-13
Cast wheels ................................. 6-14
Adjusting the brake pedal free
play ........................................... 6-15
Checking the shift pedal .............. 6-16
Adjusting the rear brake light
switch ....................................... 6-16
Checking the front brake pads
and rear brake shoes ............... 6-16
Checking the front brake fluid
level .......................................... 6-17
Changing the brake fluid .............. 6-18
Drive chain slack .......................... 6-18
Cleaning and lubricating the
drive chain ................................ 6-20
Checking and lubricating the
cables ....................................... 6-21
Checking and lubricating the
throttle grip and cable ............... 6-21
Checking and lubricating the
brake lever ................................ 6-21
Checking and lubricating the
brake pedal ............................... 6-22
Checking and lubricating the
centerstand ............................... 6-22
Lubricating the swingarm
pivots ........................................ 6-22
Checking the front fork ................. 6-23
Checking the steering .................. 6-23
Checking the wheel bearings ....... 6-24U40BE0E0.book Page 1 Wednesday, January 7, 2009 10:05 AM

TABLE OF CONTENTS
Battery .......................................... 6-24
Replacing the fuse ........................ 6-26
Replacing a headlight bulb ........... 6-27
Replacing the tail/brake light
bulb ........................................... 6-28
Replacing a front turn signal light
bulb ........................................... 6-28
Replacing a rear turn signal light
bulb ........................................... 6-29
Replacing the license plate light
bulb ........................................... 6-30
Replacing an auxiliary light bulb ... 6-30
Front wheel ................................... 6-31
Rear wheel ................................... 6-33
Troubleshooting ............................ 6-35
Troubleshooting chart ................... 6-36
MOTORCYCLE CARE AND
STORAGE.......................................... 7-1
Matte color caution ......................... 7-1
Care ................................................ 7-1
Storage ...........................................7-3
SPECIFICATIONS ............................. 8-1
CONSUMER INFORMATION............. 9-1
Identification numbers .................... 9-1
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DESCRIPTION
2-2
2
EAU10420
Right view
1234
76 5
1. Carrier (page 3-10)
2. Helmet holder (page 3-9)
3. Kickstarter (page 3-8)
4. Front brake fluid reservoir (page 6-17)
5. Air filter element (page 6-10)
6. Brake pedal (page 3-5)
7. Engine oil filler cap (page 6-8)
U40BE0E0.book Page 2 Wednesday, January 7, 2009 10:05 AM

DESCRIPTION
2-3
2
EAU10430
Controls and instruments
123567
4
1. Left handlebar switches (page 3-3)
2. Speedometer unit (page 3-3)
3. Fuel gauge (page 3-3)
4. Main switch/steering lock (page 3-1)
5. Right handlebar switch (page 3-3)
6. Brake lever (page 3-4)
7. Throttle grip (page 6-12)U40BE0E0.book Page 3 Wednesday, January 7, 2009 10:05 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-4
3
EAU12400
Dimmer switch“/”
Set this switch to“” for the high
beam and to“” for the low beam.
EAU12460
Turn signal switch“/”
To signal a right-hand turn, push this
switch to“”. To signal a left-hand
turn, push this switch to“”. When re-
leased, the switch returns to the center
position. To cancel the turn signal
lights, push the switch in after it has re-
turned to the center position.
EAU12500
Horn switch“”
Press this switch to sound the horn.
EAU12711
Start switch“”
Push this switch to crank the engine
with the starter. See page 5-1 for start-
ing instructions prior to starting the en-
gine.
EAU37460
Shift pedal The shift pedal is located on the left
side of the engine. This motorcycle is
equipped with a constant-mesh 4
speed transmission.TIPUse your toes to shift up and your heelto shift down.
EAU12890
Brake lever The brake lever is located at the right
handlebar grip. To apply the front
brake, pull the lever toward the handle-
bar grip.
1. Shift pedal
2. Neutral position
1
2
21
2
3
4 N
N3
2
1 4
1. Brake lever
1
U40BE0E0.book Page 4 Wednesday, January 7, 2009 10:05 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-5
3
EAU12941
Brake pedal The brake pedal is on the right side of
the motorcycle. To apply the rear
brake, press down on the brake pedal.
EAU37471
Fuel tank cap To remove the fuel tank cap
1. Open the seat. (See page 3-8.)
2. Turn the fuel tank cap counter-
clockwise and pull it off.
To install the fuel tank cap
1. Insert the fuel tank cap into the
tank opening and turn it clockwise
until the“” marks on the cap
and tank are aligned.
2. Close the seat.
WARNING
EWA11091
Make sure that the fuel tank cap is
properly closed after filling fuel.Leaking fuel is a fire hazard.
1. Brake pedal
1
1. Fuel tank cap
2.“” mark
1
2
2
U40BE0E0.book Page 5 Wednesday, January 7, 2009 10:05 AM

FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-1
4
EAU15596
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11151
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided inthis manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
FuelCheck fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.3-6
Engine oilCheck oil level in engine.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage.6-8
Front brakeCheck operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.6-16, 6-17
Rear brakeCheck operation.
Check pedal free play.
Adjust if necessary.6-15, 6-16
Throttle gripMake sure that operation is smooth.
Check cable free play.
If necessary, have Yamaha dealer adjust cable free play and lubricate cable and
grip housing.6-12, 6-21
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FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-2
4
Control cablesMake sure that operation is smooth.
Lubricate if necessary.6-21
Drive chainCheck chain slack.
Adjust if necessary.
Check chain condition.
Lubricate if necessary.6-18, 6-20
Wheels and tiresCheck for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary.6-13, 6-14
Shift pedalMake sure that operation is smooth.
Correct if necessary.—
Brake pedalMake sure that operation is smooth.
Lubricate pedal pivoting point if necessary.6-22
Brake leverMake sure that operation is smooth.
Lubricate lever pivoting point if necessary.6-21
CenterstandMake sure that operation is smooth.
Lubricate pivot if necessary.6-22
Chassis fastenersMake sure that all nuts, bolts and screws are properly tightened.
Tighten if necessary.—
Instruments, lights, signals
and switchesCheck operation.
Correct if necessary.— ITEM CHECKS PAGE
U40BE0E0.book Page 2 Wednesday, January 7, 2009 10:05 AM