2009 YAMAHA SUPERJET steering

Maintenance and care
46
muffler into the engine, causing se-
vere engine damage.
[ECJ00122]
(7) Turn the water supply off, and then force
the remaining water out of the cooling
water passages by alternately squeezing
and releasing the throttle lever for 10 to
15 seconds.
(8) Stop the engine.
(9) Remove the garden hose adapter and in-
stall the flushing hose connector cap.
(10) Install the hood.
EJU33562Lubrication
(1) Remove the hood. (See page 17 for hood
removal and installation procedures.)
(2) Remove the silencer cap.
(3) Start the engine with the watercraft in a
well-ventilated area. NOTICE: Do not
run the engine for more than 15 sec-
onds without supplying water, other-
wise the engine could overheat.
[ECJ00562]
(4) With the engine running at a fast idle,
quickly spray as much rust inhibitor as
possible through the hole in the silencer
cover. Keep spraying until the engine
stalls (or a maximum of 15 seconds).
WARNING! Do not pour or spray gas-
oline, or any substance other than a
rust inhibitor through the hole in the
silencer cover. Do not spray flamma-
ble rust inhibitor products on enginesurfaces while the engine is hot. Oth-
erwise, a fire or explosion could oc-
cur.
[EWJ00301]
(5) Install the silencer cap securely.
NOTICE: Be sure to install the silencer
cap securely after fogging the engine,
otherwise water could enter the en-
gine and cause damage.
[ECJ00152]
(6) Lubricate all cables such as the throttle,
choke, and steering cables. Use a suit-
able marine grease applicator to pres-
sure-lubricate the cables and purge out
any moisture between the inner and outer
cables.
(7) Lubricate the areas of the watercraft
specified in “Lubrication points” on page
56.
(8) Install the hood.
EJU33681Battery
If the watercraft will not be used for more than
a month, remove the battery from the water-
craft and store it in a cool, dry place.
(1) Disconnect the negative (–) battery lead
first, then the positive (+) battery lead and
breather hose, and then remove the bat-
tery from the watercraft.
(2) Clean the battery casing using fresh wa-
ter.
(3) If the battery terminals are dirty or corrod-
ed, clean them with a wire brush.
(4) Fully charge the battery.
(5) Apply Yamaha Marine Grease or
Yamaha Grease A to the battery termi-
nals, and then store the battery in a cool,
dry place.
(6) Check the battery at least once every 2
months and fully charge it if necessary.
NOTICE: Always keep the battery
charged. Storing a discharged battery
can cause permanent battery damage.
[ECJ00101]
1Silencer cap
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Maintenance and care
49
EJU33821Periodic maintenance chart
The following chart gives general guidelines for periodic maintenance. However, maintenance
may need to be performed more frequently depending on your operating conditions.
This “ ” mark indicates maintenance that you may do yourself.
This “ ” mark indicates work to be done by a Yamaha dealer.
Item OperationInitial Thereafter every
Page 10
hours50
hours100
hours100
hours200
hours
6
months12
months12
months24
months
Spark plugsCheck, clean, adjust 55
Lubrication pointsLubricate 56
Intermediate hous-
ingLubricate 56
Fuel systemCheck 51
Fuel filterCheck, clean, replace 51
Fuel tankCheck, clean 51
CarburetorCheck, adjust 58
Trolling speedCheck, adjust 58
Carburetor throt-
tle shaftCheck —
Cooling water pas-
sagesFlush
*45
Bilge strainerClean —
ImpellerCheck —
Jet thrust nozzle
angleCheck, adjust 51
Handlebar pivot
shaftCheck —
Steering frictionCheck, adjust 52
Throttle cableCheck, adjust 54
Choke cableCheck, adjust 57
BatteryCheck, charge 57
Rubber couplingCheck —
Engine mountCheck —
UF2F71E0.book Page 49 Thursday, April 10, 2008 11:47 AM

Maintenance and care
52
If the steering is stiff or misadjusted, have a
Yamaha dealer service it.
EJU34332Adjusting the steering friction
The amount of friction in the steering can be
adjusted to suit operator preference.To adjust the steering friction:
(1) Lift the steering pole and support it with
the lock pin.
(2) Remove the four screws, and then re-
move the handlebar cover.
(3) Turn the handlebars so that the left han-
dlebar grip is facing down. Difference of A and B:
Maximum 5 mm (0.20 in)
1Steering pole
2Lock pin
1Adjusting nut
2Locknut
UF2F71E0.book Page 52 Thursday, April 10, 2008 11:47 AM

Maintenance and care
53
(4) Loosen the locknut.
(5) Tighten or loosen the adjusting nut until
the desired amount of friction is obtained.
(6) Hold the adjusting nut with one wrench
while tightening the locknut with another
wrench.
(7) Install the handlebar cover and the four
screws.
EJU31285Adjusting the jet thrust nozzle angle
The angle of the jet thrust nozzle can be ad-
justed to suit operator preference according to
the following procedure.
To change the steering cable pivot bolt posi-
tion:
(1) Remove the two screws, and then re-
move the steering pole cover.(2) Pull back the outer sleeve of the steering
cable joint, and then disconnect the joint
from the steering cable pivot bolt.
(3) Remove the steering cable pivot bolt.
(4) Select the nozzle angle, install the steer-
ing cable pivot bolt with the lock washer in
the desired position (P1 or P2) on the
steering column, and then tighten it to the
specified torque. Locknut tightening torque:
29.0 Nm (2.96 kgf-m, 21.4 ft-lb)
1Steering pole cover
1Steering cable joint
1Steering cable pivot bolt
2Steering column
UF2F71E0.book Page 53 Thursday, April 10, 2008 11:47 AM

Maintenance and care
54
TIP:
The outermost hole in the steering column
cannot be used.
(5) Connect the steering cable joint to the
steering cable pivot bolt.
(6) Install the steering pole cover, and then
install the two screws.
EJU34361Checking and adjusting the throttle
cable
Check that the throttle cable moves back to
the set position smoothly and that the throttle
lever free play is within specification.
Squeeze and release the throttle lever. If the
throttle lever does not return smoothly, have a
Yamaha dealer service it.
If the specified throttle lever free play cannot
be obtained as described below, have a
Yamaha dealer make the adjustment.
(1) Remove the four screws, and then re-
move the handlebar cover.
(2) Loosen the locknut.
(3) Adjust the free play by turning the adjust-
er.
1Nozzle angles
1Nozzle angles
2Steering cable pivot bolt positions
Standard steering cable pivot bolt posi-
tion:
P2
Tightening torque:
Steering cable pivot bolt:
5.4 Nm (0.55 kgf-m, 4.0 ft-lb)
1Locknut
2Adjuster
3Throttle lever free play
UF2F71E0.book Page 54 Thursday, April 10, 2008 11:47 AM

Maintenance and care
56
EJU34401Lubrication points
To keep moving parts sliding or rotating
smoothly, coat them with water-resistant
grease.

Throttle cable (carburetor end)

Choke cable (carburetor end)

Throttle cable (handlebar end)
Squeeze the throttle lever and remove the
seal. Spray a rust inhibitor into the outer ca-
ble. Refit the seal securely.

Steering cable ball joint (handlebar end)

Steering cable inner wire (handlebar end)
(1) To access the steering cable and ball
joint, remove the steering pad by re-
moving the two bolts.(2) Grease the steering cable ball joints,
both at the handlebar end of the cable
and at the jet thrust nozzle end.
(3) Extend the steering cable inner wire,
and then apply a thin coat of grease to
the inner wire, both at the handlebar
end of the cable and at the jet thrust
nozzle end.

Steering cable ball joint (jet thrust nozzle
end)

Steering cable inner wire (jet thrust nozzle
end)

Handlebar pivot shaft
Lubrication of the handlebar pivot shaft re-
quires disassembly of steering compo- Recommended water-resistant grease:
Yamaha Marine Grease/Yamaha
Grease A
1Seal
UF2F71E0.book Page 56 Thursday, April 10, 2008 11:47 AM

Trouble recovery
65
system damage and possible fire.
[EWJ00801]
EJU34702
Towing the watercraft
WARNING
EWJ00811

The operator of the towing boat must
keep speed to a minimum and avoid traf-
fic or obstacles which could be a hazard
to the operator on the watercraft.

The towline should be long enough so
that the watercraft will not collide with
the towing boat when slowing down.
If the watercraft becomes inoperative in the
water, it can be towed to shore.
When the watercraft is towed using a towline,
the operator should ride the watercraft, hold-
ing onto the handlebars and supporting his or
her body weight on the riding tray. This will
help keep the bow of the watercraft out of the
water.
Use a towline that is three times the combined
length of the towing boat and the watercraft.Tow the watercraft using the bow rope hole
only.
Tow the watercraft at 5 mph (8 km/h) or less.
The bow must be kept up out of the water dur-
ing towing to prevent water from entering the
engine compartment.
EJU34731Submerged watercraft
If the watercraft is submerged or flooded with
water, follow the procedure below and consult
a Yamaha dealer as soon as possible. Failure
to do so could result in serious engine dam-
age.
(1) Beach the watercraft and remove the
hood.
(2) Turn the fuel cock knob to “OFF”.
(3) Turn the watercraft over far enough to
drain the water from the engine compart-
ment. NOTICE: Turning the watercraft
on its side with the hood removed
could cause damage to the steering
pole. Use two people to provide
enough support to make sure that the
steering pole is not damaged.
[ECJ00701]
(4) Turn the watercraft upright again.
(5) Have the watercraft inspected by a
Yamaha dealer as soon as possible.
NOTICE: Be sure to have a Yamaha
dealer inspect the watercraft. Other-
wise, serious engine damage could re-
sult.
[ECJ00791]
1Electrical box
2Fuse holder
3Cap
4Fuse
Fuse amperage:
Battery fuse:
10 A
1Bow rope hole
UF2F71E0.book Page 65 Thursday, April 10, 2008 11:47 AM

Index
Primary Identification (PRI-ID) number ...... 1
R
Recommended equipment ....................... 11
S
Safe boating rules .................................... 13
Spark plugs, cleaning and adjusting ........ 55
Standing ................................................... 36
Start switch............................................... 20
Starting the engine ................................... 32
Starting the watercraft .............................. 36
Steering friction, adjusting ........................ 52
Steering pole ...................................... 22, 30
Steering system ................................. 21, 29
Stern rope hole......................................... 22
Stopping the engine ................................. 34
Stopping the watercraft ............................ 41
Storage..................................................... 45
Storage pouch .......................................... 23
Submerged watercraft .............................. 65
Switches ................................................... 30
T
Throttle cable, checking and adjusting ..... 54
Throttle lever ...................................... 20, 29
Towing the watercraft ............................... 65
Transporting ............................................. 43
Trolling speed, adjusting .......................... 58
Troubleshooting ....................................... 61
Troubleshooting chart .............................. 61
Turning the watercraft .............................. 40
W
Water separator ....................................... 27
Watercraft characteristics......................... 12
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