2009 YAMAHA SUPERJET fuel filter

Features and functions
16
1Fire extinguisher container
2Fuel cock knob
3Choke knob
4Clip
5Start switch
6Throttle lever
7Engine shut-off switch
8Engine stop switch
9Engine shut-off cord (lanyard)
10Bow
11Fuel tank
12Battery
13Silencer
14Spark plugs/Spark plug caps
15Muffler
16Water separator
17Fuel filter
18Flushing hose connector
19Electrical box
UF2F71E0.book Page 16 Thursday, April 10, 2008 11:47 AM

Maintenance and care
49
EJU33821Periodic maintenance chart
The following chart gives general guidelines for periodic maintenance. However, maintenance
may need to be performed more frequently depending on your operating conditions.
This “ ” mark indicates maintenance that you may do yourself.
This “ ” mark indicates work to be done by a Yamaha dealer.
Item OperationInitial Thereafter every
Page 10
hours50
hours100
hours100
hours200
hours
6
months12
months12
months24
months
Spark plugsCheck, clean, adjust 55
Lubrication pointsLubricate 56
Intermediate hous-
ingLubricate 56
Fuel systemCheck 51
Fuel filterCheck, clean, replace 51
Fuel tankCheck, clean 51
CarburetorCheck, adjust 58
Trolling speedCheck, adjust 58
Carburetor throt-
tle shaftCheck —
Cooling water pas-
sagesFlush
*45
Bilge strainerClean —
ImpellerCheck —
Jet thrust nozzle
angleCheck, adjust 51
Handlebar pivot
shaftCheck —
Steering frictionCheck, adjust 52
Throttle cableCheck, adjust 54
Choke cableCheck, adjust 57
BatteryCheck, charge 57
Rubber couplingCheck —
Engine mountCheck —
UF2F71E0.book Page 49 Thursday, April 10, 2008 11:47 AM

Maintenance and care
51
EJU34202Checking the fuel system
WARNING
EWJ00381
Leaking fuel can result in fire or explosion.

Check for fuel leakage regularly.

If any fuel leakage is found, the fuel sys-
tem must be repaired by a qualified me-
chanic. Improper repairs can make the
watercraft unsafe to operate.
Check the fuel system for leaks, cracks, and
malfunctions. If any problem is found, consult
a Yamaha dealer.
Check:

Carburetor for leakage

Fuel tank filler cap and seal for damage

Fuel in fuel tank for water and dirt

Fuel tank for damage, cracks, and leakage

Fuel hoses and joints for damage, cracks,
and leakage

Fuel filter for leakage

Fuel cock for leakage

Air vent check valve for leakageEJU34221Fuel filter
Check the fuel filter. If water or dirt is found in
the fuel filter, have a Yamaha dealer replace
it.
EJU34230Fuel tank
Check the fuel tank for leakage and for water
in the tank. If water is found in the fuel system,
or if the fuel tank needs to be cleaned, have a
Yamaha dealer service the watercraft.
EJU34321Checking the jet thrust nozzle angle
Check the handlebars and jet thrust nozzle for
smooth operation.
Turn the handlebars as far as possible to the
right and left and check that the difference of
distances A and B between the jet thrust noz-
zle and the nozzle is within specification.
1Fuel filter
1Fuel tank
UF2F71E0.book Page 51 Thursday, April 10, 2008 11:47 AM

Trouble recovery
61
EJU34560
Troubleshooting
If you have any trouble with your watercraft, use this section to check for the possible cause.
If you cannot find the cause, or if the procedure for replacement or repair is not described in
this owner’s/operator’s manual, have a Yamaha dealer perform the necessary service.
EJU34571Troubleshooting chart
TROUBLE POSSIBLE CAUSE REMEDY PAGE
Engine does not
start (Starter motor
does not turn over)Engine shut-
off switchClip not in place Install clip
19
Fuse Burned out Replace fuse and
check wiring64
Battery Run down Recharge 57
Poor terminal con-
nectionsTighten as required
57
Terminal corroded Clean 46
Starter motor Faulty Have serviced by
Yamaha dealer—
Engine does not
start (Starter motor
turns over)Fuel cock Turned to “OFF” Turn fuel cock knob to
“ON”18
Fuel Empty Refill as soon as pos-
sible25
Stale or contaminat-
edHave serviced by
Yamaha dealer51
Fuel tank Water or dirt present Have serviced by
Yamaha dealer51
Spark plug Fouled or defective Clean or replace 55
Spark plug
capNot connected or
looseConnect properly
55
Crankcase Filled with water Have serviced by
Yamaha dealer65
Fuel filter Clogged or water
pooledHave serviced by
Yamaha dealer51
Choke Knob moves back on
its ownTighten choke knob
adjusting nut57
UF2F71E0.book Page 61 Thursday, April 10, 2008 11:47 AM

Trouble recovery
62
Engine runs irregu-
larly or stallsFuel Empty Refill as soon as pos-
sible25
Stale or contaminat-
edHave serviced by
Yamaha dealer51
Too much oil in fuel
mixing ratioCorrect fuel-to-oil ra-
tio to 50:124
Choke Knob is left pulled Push fully in 20
Fuel filter Clogged or water
pooledHave serviced by
Yamaha dealer51
Fuel tank Water or dirt present Have serviced by
Yamaha dealer51
Spark plug Fouled or defective Replace 55
Incorrect heat range Replace 55
Gap incorrect Adjust 55
Spark plug
capLoose Connect properly 55
Cracked, torn or dam-
agedHave serviced by
Yamaha dealer—
Electrical wir-
ingLoose electrical con-
nectionsHave serviced by
Yamaha dealer—
Carburetor Incorrect idle adjust-
mentAdjust idle
58
Clogged Have serviced by
Yamaha dealer58
Watercraft slow or
loses powerCavitation Jet intake clogged Clean 63
Impeller damaged or
wornHave serviced by
Yamaha dealer63
Engine over-
heatedJet intake clogged Clean
63
Fuel filter Clogged Have serviced by
Yamaha dealer51
Spark plug Fouled or defective Replace 55
Incorrect heat range Replace 55
Gap incorrect Adjust 55
Spark plug
capsLoose Connect properly
55
Fuel Stale or contaminat-
edHave serviced by
Yamaha dealer51 TROUBLE POSSIBLE CAUSE REMEDY PAGE
UF2F71E0.book Page 62 Thursday, April 10, 2008 11:47 AM

Index
2-stroke engine oil .................................... 24
B
Battery ................................................ 28, 46
Battery, checking...................................... 57
Battery, jumping ....................................... 64
Beaching the watercraft ........................... 42
Bilge ......................................................... 28
Boarding and starting in deep water ........ 38
Boarding and starting in shallow water .... 37
Bow rope hole .......................................... 22
C
Capsized watercraft ................................. 39
Carburetor, adjusting................................ 58
Choke cable, adjusting ............................. 57
Choke knob .............................................. 20
Cleaning the watercraft ............................ 47
Cooling water pilot outlet .................... 20, 31
Craft Identification Number (CIN) ............... 1
Cruising limitations ..................................... 8
E
Emergency procedures ............................ 63
Engine break-in ........................................ 32
Engine compartment ................................ 27
Engine overheat warning system ............. 22
Engine serial number ................................. 1
Engine shut-off cord (lanyard) .................. 30
Engine shut-off switch .............................. 19
Engine stop switch ................................... 19
Enjoy your watercraft responsibly ............ 14
F
Fire extinguisher....................................... 28
Flushing the cooling system ..................... 45
Fuel and oil............................................... 24
Fuel cock knob ......................................... 18
Fuel filter .................................................. 51
Fuel system .............................................. 27
Fuel system, checking.............................. 51
Fuel tank .................................................. 51
Fuel tank filler cap .................................... 18
Fuel tank, filling ........................................ 25
Fuse, replacing......................................... 64
G
Gasohol .................................................... 24
Gasoline ................................................... 24Getting to know your watercraft ............... 35
H
Hazard information ................................... 12
Hood ......................................................... 17
Hull and deck ........................................... 27
I
Identification numbers ................................ 1
J
Jet intake .................................................. 30
Jet intake and impeller, cleaning .............. 63
Jet thrust nozzle angle, adjusting ............. 53
Jet thrust nozzle angle, checking ............. 51
Jumper cables, connecting ...................... 64
K
Kneeling ................................................... 36
L
Labels, important ........................................ 2
Labels, other .............................................. 6
Labels, warning .......................................... 3
Launching the watercraft .......................... 32
Learning to operate your watercraft ......... 35
Leaving the watercraft .............................. 34
Limitations on who may operate the
watercraft ................................................ 7
Lubrication................................................ 46
Lubrication points ..................................... 56
M
Main components, location of .................. 15
Maintenance and adjustments ................. 47
Mixing fuel and oil .................................... 24
O
Operating in weeded areas ...................... 42
Operating positions .................................. 36
Operating your watercraft ......................... 35
Operation ................................................. 32
Operation of controls and other
functions ............................................... 17
Operation requirements ............................. 9
Owner’s/operator’s manual and tool kit .... 47
P
Periodic maintenance chart ...................... 49
Post-operation care .................................. 42
Pre-operation check list ............................ 26
Pre-operation check points ...................... 27
Pre-operation checks ............................... 26
UF2F71E0.book Page 1 Thursday, April 10, 2008 11:47 AM