2009 YAMAHA JOG50R coolant

SAFETY INFORMATION .....................1-1
Further safe-riding points .................1-5
DESCRIPTION.....................................2-1
Left view ...........................................2-1
Right view .........................................2-3
Controls and instruments .................2-5
INSTRUMENT AND CONTROL
FUNCTIONS ........................................3-1
Main switch/steering lock .................3-1
Indicator and warning lights .............3-2
Turn signal indicator lights .............3-2
High beam indicator light .................3-2
Oil level warning light .......................3-3
Speedometer ....................................3-3
Multi-function display .......................3-4
Handlebar switches ..........................3-6
Dimmer switch ..................................3-6
Turn signal switch ............................3-6
Horn switch.......................................3-6
Start switch .......................................3-6
Front brake lever...............................3-6
Rear brake lever................................3-7
Fuel and 2-stroke engine oil
tank caps .......................................3-7
Fuel ...................................................3-8
Catalytic converter............................3-9
2-stroke engine oil ..........................3-10
Kickstarter.......................................3-10
Rider seat........................................3-11Storage compartment.....................3-11
Adjusting the shock absorber
assembly .....................................3-12
Luggage hook .................................3-13
FOR YOUR SAFETY–
PRE-OPERATION CHECKS ...............4-1
Pre-operation check list....................4-2
OPERATION AND IMPORTANT
RIDING POINTS ..................................5-1
Starting a cold engine ......................5-1
Starting off ........................................5-2
Acceleration and deceleration ..........5-2
Braking..............................................5-3
Tips for reducing fuel consumption..5-3
Engine break-in.................................5-4
Parking ..............................................5-4
PERIODIC MAINTENANCE
AND ADJUSTMENT............................6-1
Periodic maintenance and
lubrication chart ............................6-2
Removing and installing the
cowling and panel .........................6-5
Checking the spark plug ..................6-6
Final transmission oil ........................6-7
Coolant .............................................6-8
Air filter element ................................6-9
Adjusting the carburetor .................6-10Adjusting the throttle cable free
play ..............................................6-10
Tires ................................................6-11
Cast wheels ....................................6-12
Checking the front brake lever
free play .......................................6-13
Adjusting the rear brake lever
free play .......................................6-13
Checking the front brake pads
and rear brake shoes ..................6-14
Checking the brake fluid level ........6-15
Changing the brake fluid ................6-16
Checking and lubricating the
throttle grip and cable .................6-16
Lubricating the front and rear
brake levers .................................6-16
Checking and lubricating the
centerstand .................................6-17
Checking the front fork ...................6-18
Checking the steering.....................6-18
Checking the wheel bearings .........6-19
Battery ............................................6-19
Replacing the fuse ..........................6-20
Replacing the headlight bulb
or a front turn signal light bulb ....6-21
Replacing the tail/brake light bulb
or a rear turn signal light bulb .....6-23
Replacing the license plate light
bulb .............................................6-24
Replacing an auxiliary light bulb.....6-24
Troubleshooting ..............................6-25
TABLE OF CONTENTS
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CS50Z
DESCRIPTION
2-2
2
1. Storage compartment (page 3-11)
2. Shock absorber assembly (page 3-12)
3. Final transmission oil filler cap (page 6-7)
4. Adjusting nut (page 6-13)
5. Final transmission oil drain bolt (page 6-7)6. Kickstarter (page 3-10)
7. Air filter element (page 6-9)
8. Coolant level check window (page 6-8)
9. Front brake pads (page 6-14)
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2
3
4
5
6 7
98

DESCRIPTION
2-4
2
1. Grab bar (page 5-2)
2. Oil tank cap (page 3-7/3-10)
3. Fuel tank cap (page 3-7)
4. Seat (page 3-11)
5. Battery (page 6-19)6. Fuse (page 6-20)
7. Luggage hook (page 3-13)
8. Coolant reservoir cap (page 6-8)
9. Centerstand (page 6-17)
10. Passenger footrest
CS50Z
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678
1095

To unlock the steering
1. Push.
2. Turn.
1. Push the key in, and then turn itto “ ” while still pushing it.
EAU11003
Indicator and warning lights
1. Left turn signal indicator light “ ”
2. Oil level warning light “ ”
3. High beam indicator light “ ”
4. Right turn signal indicator light “ ” 1. Left turn signal indicator light “ ”
2. Coolant temperature warning light “ ”
3. Oil level warning light “ ”
4. High beam indicator light “ ”
5. Right turn signal indicator light “ ”
EAU11030
Turn signal indicator lights “ ”
and “ ”
The corresponding indicator light flas-
hes when the turn signal switch is
pushed to the left or right.
EAU11080
High beam indicator light “ ”
This indicator light comes on when
the high beam of the headlight is swit-
ched on.

km/h

010203040506070
80

1
4
3
25
CS50Z
km/h
01020304050607080
14 3
2
CS50/CS50M1 2
INSTRUMENT AND CONTROL FUNCTIONS
3-2
3
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FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-2
4
EAU15605
Pre-operation check list
ITEM CHECKS PAGE

Fuel3-8


2-stroke engine oil 3-10

Final transmission oil 6-7

Coolant (CS50Z) 6-8




Front brake 6-13, 6-14, 6-15




Rear brake
6-13, 6-14


Throttle grip
6-10, 6-16
and lubricate cable and grip housing.

Wheels and tires
6-11, 6-12

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PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
ODOMETER READING
CHECK OR ANNUAL
NO. ITEM MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 kmCHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi)
• Check coolant level and vehicle
19 * Cooling system
for coolant leakage. √√√ √√(CS50Z)
• Change. Every 3 years
20 Final transmission
• Check vehicle for oil leakage.
oil• Change. √√ √ √ √ √
21 *
V-belt • Replace. Every 10000 km (6000 mi)
22 * Front and rear
brake switches • Check operation.
√√ √ √ √ √
23 Moving parts
and cables • Lubricate.
√√√ √√
• Check operation and free play.
Throttle grip • Adjust the throttle cable free play
24 * if necessary. √√√ √√
housing and cable
• Lubricate the throttle grip
housing and cable.
25 * Lights, signals and
• Check operation.
switches • Adjust headlight beam. √√ √ √ √ √
EAUM2070
TIP
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.

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6. Refill with the specified amount
of the recommended final trans-
mission oil, and then install and
tighten the oil filler cap. WAR-
NING! Make sure that no
foreign material enters the final
transmission case. Make sure
that no oil gets on the tire or
wheel.
[EWA11311]
7. Check the final transmission case
for oil leakage. If oil is leaking,
check for the cause.
EAUS1200
Coolant (CS50Z)
The coolant level should be checked
before each ride. In addition, the coo-
lant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAUM2102
To check the coolant level
1. Place the vehicle on a level surfa-
ce and hold it in an upright posi-
tion.
TIP
The coolant level must be chec-
ked on a cold engine since the
level varies with engine tempera-
ture.
Make sure that the vehicle is
positioned straight up when
checking the coolant level. A
slight tilt to the side can result in
a false reading.
2. Check the coolant level through
the check window.
TIP
The coolant should be between the
minimum and maximum level marks.
1. Coolant level check window
2. Maximum level mark
3. Minimum level mark
3. If the coolant is at or below the
minimum level mark, remove the
cowling A. (See page 6-5).
4. Open the reservoir cap, and then
add coolant to the maximum
level mark. WARNING! Remove
only the coolant reservoir cap.
Never attempt to remove the
radiator cap when the engine is
hot.
[EWA15161]. NOTICE: If coolant
is not available, use distilled
MAX
MIN2
3
1
Recommended final transmission
oil:
See page 8-1
Oil quantity:
0.11 L (0.12 US qt, 0.10 Imp.qt)
Tightening torque:
Final transmission oil drain bolt:

PERIODIC MAINTENANCE AND ADJUSTMENT
6-8
6
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water or soft tap water instead. Do
not use hard water or salt water
since it is harmful to the engine. If
water has been used instead of
coolant, replace it with coolant as
soon as possible, otherwise the
cooling system will not be protec-
ted against frost and corrosion. If
water has been added to the coo-
lant, have a Yamaha dealer check
the antifreeze content of the coo-
lant as soon as possible, otherwise
the effectiveness of the coolant will
be reduced.
[ECA10472]
1. Coolant reservoir cap
2. Maximum level mark
3. Minimum level mark
5. Close the reservoir cap, and then
install the cowling.
EAU33031
Changing the coolant
The coolant must be changed at the
intervals specified in the periodic
maintenance and lubrication chart.
Have a Yamaha dealer change the
coolant. WARNING! Never attempt
to remove the radiator cap when
the engine is hot.
[EWA10381]EAU40370
Air filter element
The air filter element must be cleaned
and replaced at the intervals specified
in the periodic maintenance and lubri-
cation chart. Have a Yamaha dealer
clean and replace the air filter ele-
ment.
Coolant reservoir capacity:
0.25 L (0.26 US qt, 0.22 Imp.qt)
1
2
3FULL
LOW
PERIODIC MAINTENANCE AND ADJUSTMENT
6-9
6
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