EBU17420
TABLE OF CONTENTS
SAFETY INFORMATION .............................. 1-1
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 2-1
DESCRIPTION .............................................. 3-1
Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments ............................ 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1
Main switch ................................................ 4-1
Indicator lights and warning light ................ 4-2
Multifunction display ................................... 4-4
Fuel gauge ................................................. 4-5
Handlebar switches .................................... 4-5
Throttle lever ............................................ 4-11
Speed limiter ............................................ 4-12
Front brake lever ...................................... 4-12
Brake pedal and rear brake lever ............. 4-13
Drive select lever ...................................... 4-14
Recoil starter ............................................ 4-14
Fuel tank cap ............................................ 4-14Fuel ...........................................................4-15
Fuel cock ..................................................4-16
Starter (choke) ..........................................4-17
Seat ..........................................................4-18
Storage compartments .............................4-19
Front carrier ..............................................4-21
Rear carrier ...............................................4-21
Adjusting the front and rear shock
absorber assemblies ...............................4-21
Auxiliary DC jack .......................................4-23
PRE-OPERATION CHECKS ..........................5-1
Pre-operation check list ..............................5-1
Fuel .............................................................5-3
Engine oil ....................................................5-3
Final gear oil ...............................................5-3
Differential gear oil ......................................5-3
Coolant .......................................................5-3
Front and rear brakes .................................5-4
Throttle lever ...............................................5-4
Tires ............................................................5-5
Measuring the tire pressure ........................5-6
Tire wear limit .............................................5-7
Chassis fasteners .......................................5-7U37S60E0.book Page 1 Thursday, June 5, 2008 6:51 PM
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EBU17712Controls and instruments
TIPThe ATV you have purchased may differ slightlyfrom the figures shown in this manual.
1. Rear brake lever
2. Handlebar switches
3. Starter (choke)
4. Horn switch
5. Drive select lever
6. Multifunction display
7. Main switch
8. Auxiliary DC jack
9. Fuel tank cap
10.On-Command four-wheel-drive/differential gear lock
switch
11.Throttle lever
12.Front brake lever
13.Front storage compartment
9
54
13 12 11 10 23 6 7 8
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4-3
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Start the engine after making sure that the
warning light is out. Continuous use while
the warning light is on may cause damage tothe engine.EBU17961On-Command four-wheel-drive/differential
gear lock indicator“”/“”
The On-Command four-wheel-drive indicator“”
comes on when the On-Command four-wheel-
drive switch is set to the “4WD” position.
The On-Command differential gear lock
indicator“” in the On-Command four-wheel-
drive indicator also comes on when the On-Com-
mand differential gear lock switch is set to the
“LOCK” position.TIPDue to the synchronizing mechanism in the dif-
ferential gear case, the four-wheel-drive indica-
tor may not come on until the ATV starts moving.When the On-Command differential gear lock
switch is set to “LOCK”, the indicator“” willflash until the differential gear is locked.
EBU17970Park indicator light“”
This indicator light comes on when the transmis-
sion is in the park position.EBU17980High-range indicator light“”
This indicator light comes on when the transmis-
sion is in the high-range position.EBU17990Low-range indicator light“”
This indicator light comes on when the transmis-
sion is in the low-range position.EBU18001On-Command differential gear lock indicator
light “DIFF. LOCK”
This indicator light and the On-Command differen-
tial gear lock indicator in the display come on when
the On-Command differential gear lock switch is
set to the “LOCK” position.TIPWhen the switch is set to “LOCK”, the On-Com-
mand differential gear lock indicator light will flashuntil the differential gear is locked.
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4-4
4
EBU18034Multifunction display The multifunction display is equipped with the fol-
lowing:a speedometer (which shows the riding speed)an odometer (which shows the total distance
traveled)two tripmeters (which show the distance trav-
eled since they were last set to zero)
a clockan hour meter (which shows the total time the
key has been turned to “ON”)
Odometer and tripmeter modes
Pushing the “TRIP/ODO” button switches the dis-
play between the odometer mode “ODO” and the
tripmeter modes “A” and “B” in the following order:
ODO → TRIP A → TRIP B → ODO
To reset a tripmeter, select it by pushing the
“TRIP/ODO” button, and then push the
“TRIP/ODO” button for at least three seconds. The
tripmeters can be used to estimate the distance
that can be traveled with a full tank of fuel. This in-
formation will enable you to plan future fuel stops.TIPPushing and holding in the “TRIP/ODO” button,
and turning the key to “ON” while the button is
pushed, switches the display between “mph” and“km/h”.
Clock mode
Pushing the“/” button switches the display
between the clock mode “CLOCK” and the hour
meter mode “HOUR” in the following order:
CLOCK → HOUR → CLOCK
1. Speedometer
2.“H” button
3.“M” button
4. Clock/Hour meter
5. Odometer/Tripmeter A/Tripmeter B
6.“TRIP/ODO” button
7. Clock/Hour“/” buttonU37S60E0.book Page 4 Thursday, June 5, 2008 6:51 PM
4-5
4To set the clock
1. Set the display to the clock mode.
2. Push the“/” button until the clock starts
flashing.
3. Set the hours by pushing the “H” button.
4. Set the minutes by pushing the “M” button.
5. Push the“/” button, and then release it to
start the clock.EBU18050Fuel gauge The fuel gauge indicates the amount of fuel in the
fuel tank. When the needle reaches the red line, re-
fill the tank at the first opportunity.
TIPIf the ATV runs out of fuel, move the fuel cock lever
to the “RES” position. Approximately 4.5 L (1.19
US gal, 0.99 Imp.gal) of fuel will be remaining inthe tank.EBU18061Handlebar switches
1. Fuel gauge
2. Red line
1. Light switch“/ /OFF”
2. Start switch“”
3. Engine stop switch“/”
4. Override switch “OVERRIDE”
5. Horn switch“”
U37S60E0.book Page 5 Thursday, June 5, 2008 6:51 PM
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To lock the differential gear in four-wheel drive,
make sure the On-Command four-wheel-drive
switch is pushed in to the “4WD” position.Stop the ATV, move the differential gear lock lever
to position (a), and then push the differential gear
lock switch in to the “LOCK” position. When the dif-
ferential gear is locked, the differential gear lock in-
dicator light “DIFF. LOCK” will come on along with
the indicator“” in the multifunction display.
1. On-Command four-wheel-drive switch “2WD”/“4WD”
2. On-Command differential gear lock switch “4WD”/“LOCK”
1. Differential gear lock lever
2. On-Command four-wheel-drive switch “2WD”/“4WD”
U37S60E0.book Page 9 Thursday, June 5, 2008 6:51 PM
Horn switch .................................................................... 4-6IIdentification numbers .................................................. 11-1
Indicator lights and warning light .................................... 4-2
Instruments, lights and switches .................................... 5-7KKey identification number ............................................. 11-1LLabel locations ............................................................... 2-1
Light switch .................................................................... 4-6
Low-range indicator light ................................................ 4-3MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-2
Multifunction display ....................................................... 4-4NNeutral indicator light ..................................................... 4-2OOn-Command differential gear lock switch .................... 4-8
On-Command four-wheel-drive switch ........................... 4-7
Override switch .............................................................. 4-6
Owner’s manual and tool kit ........................................... 8-1PPanels, removing and installing ..................................... 8-9
Park indicator light .......................................................... 4-3
Parking ........................................................................... 6-6
Parking on a slope ......................................................... 6-6
Part locations ................................................................. 3-1
Pre-operation check list .................................................. 5-1
RRear knuckle pivots, lubricating ................................... 8-50
Recoil starter ................................................................ 4-14
Reverse indicator light .................................................... 4-2
Riding your ATV ............................................................. 7-1SSafety information .......................................................... 1-1
Seat .............................................................................. 4-18
Shock absorber assemblies, adjusting the front and
rear ............................................................................ 4-21
Spark arrester, cleaning ............................................... 8-34
Spark plug, checking .................................................... 8-14
Specifications ............................................................... 10-1
Speed limiter ................................................................ 4-12
Stabilizer bushes, checking .......................................... 8-49
Starter (choke) ............................................................. 4-17
Start switch ..................................................................... 4-6
Steering shaft, lubricating ............................................. 8-50
Storage ........................................................................... 9-2
Storage compartments ................................................. 4-19TTail/brake light bulb, replacing ..................................... 8-56
Throttle cable free play, adjusting ................................ 8-38
Throttle lever ......................................................... 4-11, 5-4
Tire pressure, measuring ............................................... 5-6
Tires ............................................................................... 5-5
Tire wear limit ................................................................. 5-7
Troubleshooting ........................................................... 8-60
Troubleshooting charts ................................................. 8-61VValve clearance ............................................................ 8-38
V-belt case drain plug .................................................. 8-36
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