2009 YAMAHA GRIZZLY 450 Oil

8-56
8
NOTICEECB00650Do not touch the glass part of the headlight
bulb to keep it free from oil, otherwise the
transparency of the glass, the luminosity of the
bulb, and the bulb life will be adversely affect-
ed. Thoroughly clean off any dirt and finger-
prints on the headlight bulb using a clothmoistened with alcohol or thinner.
6. Install the bulb holder by pushing it in and turn-
ing it clockwise.
7. Install the bulb holder cover and the cover at
the rear of the headlight.NOTICEECB00670Make sure the headlight bulb holder cover is
securely fitted over the bulb holder and seatedproperly.
8. Adjust the headlight beam if necessary.EBU25551Adjusting a headlight beam NOTICEECB00690It is advisable to have a Yamaha dealer makethis adjustment.To raise a headlight beam, turn the headlight beam
adjusting screw in direction (a).
To lower a headlight beam, turn the adjusting
screw in direction (b).
EBU25620Replacing the tail/brake light bulb If the tail/brake light bulb burns out, replace it as
follows.
1. Remove the tail/brake light assembly by re-
moving the nuts together with the washers.1. Headlight beam adjusting screw
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9-2
9
WARNING
EWB02310Wet brakes may have reduced stopping ability,
increasing the chance of an accident. Test the
brakes after washing. Apply the brakes several
times at slow speeds to let friction dry out thelinings.EBU25932Storage Short-term
Always store your ATV in a cool, dry place and, if
necessary, protect it against dust with a porous
cover.NOTICEECB00720
Storing the ATV in a poorly ventilated room
or covering it with a tarp while it is still wet,
will allow water and humidity to seep in and
cause rust.
To prevent corrosion, avoid damp cellars,
stables (because of the presence of ammo-
nia) and areas where strong chemicals arestored.Long-term
Before storing your ATV for several months:
1. Follow all the instructions in the “Cleaning”
section of this chapter.
2. Turn the fuel cock lever to “OFF”.
3. Drain the carburetor float chamber by loosen-
ing the drain bolt; this will prevent fuel deposits
from building up. Pour the drained fuel into the
fuel tank.
4. Fill up the fuel tank and add fuel stabilizer (if
available) to prevent the fuel from deteriorat-
ing.
5. Perform the following steps to protect the cyl-
inder, piston rings, etc. from corrosion.
a. Remove the spark plug cap and spark
plug.
b. Pour a teaspoonful of engine oil into the
spark plug bore. Specified amount:
7.5 ml of stabilizer to each liter of fuel (or 1 oz
of stabilizer to each gallon of fuel)
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9-3
9c. Install the spark plug cap onto the spark
plug, and then place the spark plug on the
cylinder head so that the electrodes are
grounded. (This will limit sparking during
the next step.)
d. Turn the engine over several times with the
starter. (This will coat the cylinder wall with
oil.)
e. Remove the spark plug cap from the spark
plug, and then install the spark plug and
the spark plug cap.
6. Lubricate all control cables and the pivoting
points of all levers and pedals.
7. Check and, if necessary, correct the tire air
pressure, and then block up the ATV so that
all of its wheels are off the ground. Alternative-
ly, turn the wheels a little every month in order
to prevent the tires from becoming degraded
in one spot.
8. Cover the muffler outlet with a plastic bag to
prevent moisture from entering it.
9. Remove the battery and fully charge it. Store
it in a cool, dry place and charge it once a
month. Do not store the battery in an exces-
sively cold or warm place [less than 0 °C (30°F) or more than 30 °C (90 °F)]. For more in-
formation on storing the battery, see page
8-50.
TIPMake any necessary repairs before storing theATV.
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10-1
10
EBU25960
SPECIFICATIONS
Dimensions:Overall length:
1991 mm (78.4 in)
Overall width:
1093 mm (43.0 in)
Overall height:
1120 mm (44.1 in)
Seat height:
850 mm (33.5 in)
Wheelbase:
1233 mm (48.5 in)
Ground clearance:
245 mm (9.6 in)
Minimum turning radius:
3000 mm (118 in)Weight:With oil and fuel:
285.0 kg (628 lb) (EUR)
289.0 kg (637 lb) (AUS)(NZL)Noise and vibration level:Noise level (77/311/EEC):
78.3 dB(A) (EUR)
Vibration on seat (EN1032, ISO5008):
Will not exceed 0.5 m/s² (EUR)
Vibration on handlebar (EN1032, ISO5008):
Will not exceed 2.5 m/s² (EUR)
Engine:Engine type:
Liquid cooled 4-stroke, SOHC
Cylinder arrangement:
Forward-inclined single cylinder
Displacement:
421.0 cm³
Bore × stroke:
84.5 × 75.0 mm (3.33 × 2.95 in)
Compression ratio:
10.00 :1
Starting system:
Electric and recoil starter
Lubrication system:
Wet sump
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10-2
10
Engine oil:Type:
SAE 5W-30 or SAE 10W-30 or SAE 10W-40 or SAE
15W-40 or SAE 20W-40 or SAE 20W-50
Recommended engine oil grade:
API service SG type or higher, JASO standard MA
Engine oil quantity:
Without oil filter cartridge replacement:
2.30 L (2.43 US qt, 2.02 Imp.qt)
With oil filter cartridge replacement:
2.40 L (2.54 US qt, 2.11 Imp.qt)Final gear oil:Type:
Yamaha Friction Modified Shaft Drive Gear Oil (EUR)
Yamaha Friction Modified Shaft Drive Gear Oil (Part No.:
ACC-SHAFT-LU-00) (AUS)(NZL)Quantity:
0.50 L (0.53 US qt, 0.44 Imp.qt)
Differential gear oil:Type:
Yamaha Friction Modified Shaft Drive Gear Oil (Part No.:
ACC-SHAFT-LU-00) or SAE 80 API GL-4 Hypoid gear oil
(AUS)(NZL)
Yamaha Friction Modified Shaft Drive Gear Oil or SAE 80
API GL-4 Hypoid gear oil (EUR)
Quantity:
0.23 L (0.24 US qt, 0.20 Imp.qt)Cooling system:Coolant reservoir capacity (up to the maximum level mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator capacity (including all routes):
1.30 L (1.37 US qt, 1.14 Imp.qt)Air filter:Air filter element:
Wet elementFuel:Recommended fuel:
Regular unleaded gasoline only (EUR)
Unleaded gasoline only (AUS)(NZL)
Fuel tank capacity:
15.0 L (3.96 US gal, 3.30 Imp.gal)
Fuel reserve amount:
4.5 L (1.19 US gal, 0.99 Imp.gal)Carburetor:Manufacturer:
MIKUNI
-20 -10 0
1020 304050 ˚C
SAE 15W-40
SAE 20W-40SAE 20W-50
SAE 10W-40
SAE 5W-30
SAE 10W-30
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10-4
10
Minimum:
Front:
22.0 kPa (0.220 kgf/cm², 3.2 psi)
Rear:
22.0 kPa (0.220 kgf/cm², 3.2 psi)Front wheel:Wheel type:
Panel wheel
Rim size:
12 x 6.0ATRear wheel:Wheel type:
Panel wheel
Rim size:
12 x 7.5ATFront brake:Type:
Dual disc brake
Operation:
Right hand operation
Recommended fluid:
DOT 4Rear brake:Type:
Wet multiple disc brake
Operation:
Left hand and right foot operationFront suspension:Type:
Double wishboneSpring/shock absorber type:
Coil spring/oil damper
Wheel travel:
160 mm (6.3 in)
Rear suspension:Type:
Double wishbone
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
180 mm (7.1 in)Electrical system:Ignition system:
DC. CDI
Charging system:
AC magnetoBattery:Model:
YTX20L-BS
Voltage, capacity:
12 V, 18.0 AhHeadlight:Bulb type:
Krypton bulbBulb voltage, wattage × quantity:Headlight:
12 V, 30.0/30.0 W × 2
Tail/brake light:
12 V, 5.0/21.0 W × 1
Neutral indicator light:
LED
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INDEX
AAccessories and loading ................................................ 6-6
Accessories, auxiliary jack ........................................... 4-23
Air filter element, cleaning ............................................ 8-31
Axle boots .................................................................... 8-46BBattery .......................................................................... 8-50
Brake fluid, changing ................................................... 8-41
Brake fluid level, checking ........................................... 8-40
Brake lever free play, checking the front ...................... 8-41
Brake lever, front .......................................................... 4-12
Brake levers, checking and lubricating ........................ 8-48
Brake light switches ..................................................... 8-47
Brake pads and friction plates, checking ..................... 8-39
Brake pedal and brake lever free play (rear) and
brake pedal position, adjusting and checking ............ 8-42
Brake pedal and rear brake lever ................................. 4-13
Brake pedal, checking and lubricating ......................... 8-48
Brakes, front and rear .................................................... 5-4CCables, checking and lubricating ................................. 8-48
Carburetor, adjusting ................................................... 8-36
Carrier, front ................................................................. 4-21
Carrier, rear .................................................................. 4-21
Chassis fasteners .......................................................... 5-7
Cleaning ......................................................................... 9-1
Coolant .................................................................. 5-3, 8-27
Coolant temperature warning light ................................. 4-2
DDifferential gear lock indicator light ................................ 4-3
Differential gear oil ................................................ 5-3, 8-25
Drive select lever ......................................................... 4-14
Drive select lever and driving in reverse ........................ 6-3
Drive select lever safety system cable, adjusting ........ 8-39
Drive shaft universal joint, lubricating .......................... 8-49EEngine break-in .............................................................. 6-5
Engine, cold start ........................................................... 6-1
Engine idling speed ..................................................... 8-36
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge ................................... 8-17
Engine, starting a warm ................................................. 6-3
Engine stop switch ......................................................... 4-6FFinal gear oil ......................................................... 5-3, 8-22
Four-wheel-drive/differential gear lock indicator ............ 4-3
Fuel ....................................................................... 4-15, 5-3
Fuel cock ..................................................................... 4-16
Fuel gauge ..................................................................... 4-5
Fuel tank cap ............................................................... 4-14
Fuses, replacing .......................................................... 8-52HHandlebar switches ....................................................... 4-5
Headlight beam, adjusting ........................................... 8-56
Headlight bulb, replacing ............................................. 8-54
High-range indicator light ............................................... 4-3
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Horn switch .................................................................... 4-6IIdentification numbers .................................................. 11-1
Indicator lights and warning light .................................... 4-2
Instruments, lights and switches .................................... 5-7KKey identification number ............................................. 11-1LLabel locations ............................................................... 2-1
Light switch .................................................................... 4-6
Low-range indicator light ................................................ 4-3MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-2
Multifunction display ....................................................... 4-4NNeutral indicator light ..................................................... 4-2OOn-Command differential gear lock switch .................... 4-8
On-Command four-wheel-drive switch ........................... 4-7
Override switch .............................................................. 4-6
Owner’s manual and tool kit ........................................... 8-1PPanels, removing and installing ..................................... 8-9
Park indicator light .......................................................... 4-3
Parking ........................................................................... 6-6
Parking on a slope ......................................................... 6-6
Part locations ................................................................. 3-1
Pre-operation check list .................................................. 5-1
RRear knuckle pivots, lubricating ................................... 8-50
Recoil starter ................................................................ 4-14
Reverse indicator light .................................................... 4-2
Riding your ATV ............................................................. 7-1SSafety information .......................................................... 1-1
Seat .............................................................................. 4-18
Shock absorber assemblies, adjusting the front and
rear ............................................................................ 4-21
Spark arrester, cleaning ............................................... 8-34
Spark plug, checking .................................................... 8-14
Specifications ............................................................... 10-1
Speed limiter ................................................................ 4-12
Stabilizer bushes, checking .......................................... 8-49
Starter (choke) ............................................................. 4-17
Start switch ..................................................................... 4-6
Steering shaft, lubricating ............................................. 8-50
Storage ........................................................................... 9-2
Storage compartments ................................................. 4-19TTail/brake light bulb, replacing ..................................... 8-56
Throttle cable free play, adjusting ................................ 8-38
Throttle lever ......................................................... 4-11, 5-4
Tire pressure, measuring ............................................... 5-6
Tires ............................................................................... 5-5
Tire wear limit ................................................................. 5-7
Troubleshooting ........................................................... 8-60
Troubleshooting charts ................................................. 8-61VValve clearance ............................................................ 8-38
V-belt case drain plug .................................................. 8-36
U37S60E0.book Page 2 Thursday, June 5, 2008 6:51 PM