9-3
9c. Install the spark plug cap onto the spark
plug, and then place the spark plug on the
cylinder head so that the electrodes are
grounded. (This will limit sparking during
the next step.)
d. Turn the engine over several times with the
starter. (This will coat the cylinder wall with
oil.)
e. Remove the spark plug cap from the spark
plug, and then install the spark plug and
the spark plug cap.
6. Lubricate all control cables and the pivoting
points of all levers and pedals.
7. Check and, if necessary, correct the tire air
pressure, and then block up the ATV so that
all of its wheels are off the ground. Alternative-
ly, turn the wheels a little every month in order
to prevent the tires from becoming degraded
in one spot.
8. Cover the muffler outlet with a plastic bag to
prevent moisture from entering it.
9. Remove the battery and fully charge it. Store
it in a cool, dry place and charge it once a
month. Do not store the battery in an exces-
sively cold or warm place [less than 0 °C (30°F) or more than 30 °C (90 °F)]. For more in-
formation on storing the battery, see page
8-50.
TIPMake any necessary repairs before storing theATV.
U37S60E0.book Page 3 Thursday, June 5, 2008 6:51 PM
INDEX
AAccessories and loading ................................................ 6-6
Accessories, auxiliary jack ........................................... 4-23
Air filter element, cleaning ............................................ 8-31
Axle boots .................................................................... 8-46BBattery .......................................................................... 8-50
Brake fluid, changing ................................................... 8-41
Brake fluid level, checking ........................................... 8-40
Brake lever free play, checking the front ...................... 8-41
Brake lever, front .......................................................... 4-12
Brake levers, checking and lubricating ........................ 8-48
Brake light switches ..................................................... 8-47
Brake pads and friction plates, checking ..................... 8-39
Brake pedal and brake lever free play (rear) and
brake pedal position, adjusting and checking ............ 8-42
Brake pedal and rear brake lever ................................. 4-13
Brake pedal, checking and lubricating ......................... 8-48
Brakes, front and rear .................................................... 5-4CCables, checking and lubricating ................................. 8-48
Carburetor, adjusting ................................................... 8-36
Carrier, front ................................................................. 4-21
Carrier, rear .................................................................. 4-21
Chassis fasteners .......................................................... 5-7
Cleaning ......................................................................... 9-1
Coolant .................................................................. 5-3, 8-27
Coolant temperature warning light ................................. 4-2
DDifferential gear lock indicator light ................................ 4-3
Differential gear oil ................................................ 5-3, 8-25
Drive select lever ......................................................... 4-14
Drive select lever and driving in reverse ........................ 6-3
Drive select lever safety system cable, adjusting ........ 8-39
Drive shaft universal joint, lubricating .......................... 8-49EEngine break-in .............................................................. 6-5
Engine, cold start ........................................................... 6-1
Engine idling speed ..................................................... 8-36
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge ................................... 8-17
Engine, starting a warm ................................................. 6-3
Engine stop switch ......................................................... 4-6FFinal gear oil ......................................................... 5-3, 8-22
Four-wheel-drive/differential gear lock indicator ............ 4-3
Fuel ....................................................................... 4-15, 5-3
Fuel cock ..................................................................... 4-16
Fuel gauge ..................................................................... 4-5
Fuel tank cap ............................................................... 4-14
Fuses, replacing .......................................................... 8-52HHandlebar switches ....................................................... 4-5
Headlight beam, adjusting ........................................... 8-56
Headlight bulb, replacing ............................................. 8-54
High-range indicator light ............................................... 4-3
U37S60E0.book Page 1 Thursday, June 5, 2008 6:51 PM
Horn switch .................................................................... 4-6IIdentification numbers .................................................. 11-1
Indicator lights and warning light .................................... 4-2
Instruments, lights and switches .................................... 5-7KKey identification number ............................................. 11-1LLabel locations ............................................................... 2-1
Light switch .................................................................... 4-6
Low-range indicator light ................................................ 4-3MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-2
Multifunction display ....................................................... 4-4NNeutral indicator light ..................................................... 4-2OOn-Command differential gear lock switch .................... 4-8
On-Command four-wheel-drive switch ........................... 4-7
Override switch .............................................................. 4-6
Owner’s manual and tool kit ........................................... 8-1PPanels, removing and installing ..................................... 8-9
Park indicator light .......................................................... 4-3
Parking ........................................................................... 6-6
Parking on a slope ......................................................... 6-6
Part locations ................................................................. 3-1
Pre-operation check list .................................................. 5-1
RRear knuckle pivots, lubricating ................................... 8-50
Recoil starter ................................................................ 4-14
Reverse indicator light .................................................... 4-2
Riding your ATV ............................................................. 7-1SSafety information .......................................................... 1-1
Seat .............................................................................. 4-18
Shock absorber assemblies, adjusting the front and
rear ............................................................................ 4-21
Spark arrester, cleaning ............................................... 8-34
Spark plug, checking .................................................... 8-14
Specifications ............................................................... 10-1
Speed limiter ................................................................ 4-12
Stabilizer bushes, checking .......................................... 8-49
Starter (choke) ............................................................. 4-17
Start switch ..................................................................... 4-6
Steering shaft, lubricating ............................................. 8-50
Storage ........................................................................... 9-2
Storage compartments ................................................. 4-19TTail/brake light bulb, replacing ..................................... 8-56
Throttle cable free play, adjusting ................................ 8-38
Throttle lever ......................................................... 4-11, 5-4
Tire pressure, measuring ............................................... 5-6
Tires ............................................................................... 5-5
Tire wear limit ................................................................. 5-7
Troubleshooting ........................................................... 8-60
Troubleshooting charts ................................................. 8-61VValve clearance ............................................................ 8-38
V-belt case drain plug .................................................. 8-36
U37S60E0.book Page 2 Thursday, June 5, 2008 6:51 PM