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EAU10210
TABLE OF CONTENTSSAFETY INFORMATION .................... 1-1
Further safe-riding points ................ 1-5
DESCRIPTION ................................... 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instruments ................ 2-3
INSTRUMENT AND CONTROL FUNC-
TIONS................................................. 3-1
Main switch/steering lock ................ 3-1
Keyhole cover ................................. 3-2
Indicator and warning lights ............ 3-3
Speedometer unit............................ 3-4
Fuel gauge ...................................... 3-5
Handlebar switches........................ 3-5
Front brake lever ............................. 3-6
Rear brake lever ............................. 3-7
Fuel tank cap ................................... 3-7
Fuel................................................. 3-8
Catalytic converters ......................... 3-9
Kickstarter......................................3-10
Seat...............................................3-10
Helmet holder................................3-10
Storage compartment ....................3-11
Luggage hook...............................3-12
FOR YOUR SAFETY - PRE-OPERATION
CHECKS............................................ 4-1
Pre-operation check list .................. 4-2OPERATION AND IMPORTANT RIDING
POINTS............................................... 5-1
Starting the engine .......................... 5-1
Starting off ....................................... 5-2
Acceleration and deceleration........ 5-2
Braking............................................ 5-2
Tips for reducing fuel consumption . 5-3
Engine break-in............................... 5-3
Parking............................................ 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Periodic maintenance and lubrication
chart............................................. 6-2
Removing and installing panels ..... 6-5
Checking the spark plug ................. 6-6
Engine oil........................................ 6-7
Final transmission oil ...................... 6-9
Coolant..........................................6-10
Replacing the air filter element .....6-11
Checking the throttle cable free
play............................................6-12
Valve clearance.............................6-12
Tires...............................................6-12
Cast wheels ...................................6-14
Adjusting the front and rear brake lever
free play .....................................6-14
Checking the front and rear brake
shoes.........................................6-15Checking and lubricating the throttle
grip and cable ............................6-16
Lubricating the front and rear brake
levers.........................................6-16
Checking and lubricating the
centerstand................................6-17
Checking the front fork ..................6-17
Checking the steering ...................6-18
Checking the wheel bearings .......6-18
Battery ...........................................6-19
Replacing the fuse ........................6-20
Replacing the headlight bulb ........6-21
Replacing the tail/brake light
bulb............................................6-22
Replacing a turn signal light
bulb............................................6-22
Troubleshooting............................6-23
Troubleshooting charts.................6-24
SCOOTER CARE AND STORAGE .... 7-1
Matte color caution .......................... 7-1
Care................................................. 7-1
Storage............................................ 7-4
SPECIFICATIONS.............................. 8-1
CONSUMER INFORMATION ............. 9-1
Identification numbers..................... 9-1
1-10
EAU10221
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SAFETY INFORMATION
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symptoms of carbon monoxide poison-
ing, leave the area immediately, get
fresh air, and SEEK MEDICAL TREAT-
MENT.●
Do not run engine indoors. Even if
you try to ventilate engine exhaust
with fans or open windows and
doors, carbon monoxide can rap-
idly reach dangerous levels.
●
Do not run engine in poorly venti-
lated or partially enclosed areas
such as barns, garages, or car-
ports.
●
Do not run engine outdoors where
engine exhaust can be drawn into
a building through openings such
as windows and doors.
Loading
Adding accessories or cargo to your
scooter can adversely affect stability
and handling if the weight distribution of
the scooter is changed. To avoid the
possibility of an accident, use extreme
caution when adding cargo or accesso-
ries to your scooter. Use extra care whenriding a scooter that has added cargo or
accessories. Here, along with the infor-
mation about accessories below, are
some general guidelines to follow if load-
ing cargo to your scooter:
The total weight of the operator, pas-
senger, accessories and cargo must
not exceed the maximum load limit.
Operation of an overloaded vehicle
could cause an accident.
Maximum load:
177 kg (390 lb)When loading within this weight limit,
keep the following in mind:●
Cargo and accessory weight should
be kept as low and close to the
scooter as possible. Securely pack
your heaviest items as close to the
center of the vehicle as possible
and make sure to distribute the
weight as evenly as possible on
both sides of the scooter to mini-
mize imbalance or instability.
●
Shifting weights can create a sud-
den imbalance. Make sure that ac-
cessories and cargo are securely
attached to the scooter before riding.
Check accessory mounts and
cargo restraints frequently.
Properly adjust the suspension
for your load (suspension-
adjustable models only), and
check the condition and
pressure of your tires.
Never attach any large or
heavy items to the handlebar,
front fork, or front fender. Such
items can create unstable
handling or a slow steering
response.
This vehicle is not designed to
pull a trailer or to be attached to
a sidecar.
Genuine Yamaha Accessories
Choosing accessories for your vehicle
is an important decision. Genuine
Yamaha accessories, which are avail-
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EAU10221
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SAFETY INFORMATION
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able only from a Yamaha dealer, have
been designed, tested, and approved by
Yamaha for use on your vehicle.
Many companies with no connection to
Yamaha manufacture parts and acces-
sories or offer other modifications for
Yamaha vehicles. Yamaha is not in a
position to test the products that these
aftermarket companies produce. There-
fore, Yamaha can neither endorse nor
recommend the use of accessories not
sold by Yamaha or modifications not
specifically recommended by Yamaha,
even if sold and installed by a Yamaha
dealer.
Aftermarket Parts, Accessories, and
Modifications
While you may find aftermarket products
similar in design and quality to genuine
Yamaha accessories, recognize that
some aftermarket accessories or modi-
fications are not suitable because of
potential safety hazards to you or oth-
ers. Installing aftermarket products or
having other modifications performed toyour vehicle that change any of the
vehicle’s design or operation character-
istics can put you and others at greater
risk of serious injury or death. You are
responsible for injuries related to
changes in the vehicle.
Keep the following guidelines in mind,
as well as those provided under “Load-
ing” when mounting accessories.
●
Never install accessories or carry
cargo that would impair the perfor-
mance of your scooter. Carefully
inspect the accessory before us-
ing it to make sure that it does not
in any way reduce ground clear-
ance or cornering clearance, limit
suspension travel, steering travel
or control operation, or obscure
lights or reflectors.
Accessories fitted to the
handlebar or the front fork area
can create instability due to
improper weight distribution or
aerodynamic changes. If
accessories are added to the
handlebar or front fork area,they must be as lightweight as
possible and should be kept to
a minimum.
Bulky or large accessories may
seriously affect the stability of
the scooter due to aerodynamic
effects. Wind may attempt to
lift the scooter, or the scooter
may become unstable in cross
winds. These accessories may
also cause instability when
passing or being passed by
large vehicles.
Certain accessories can
displace the operator from his
or her normal riding position.
This improper position limits
the freedom of movement of
the operator and may limit
control ability, therefore, such
accessories are not recom-
mended.
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Use caution when adding electrical
accessories. If electrical accesso-
ries exceed the capacity of the
scooter’s electrical system, an elec-
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EAU10401
DESCRIPTION
2-3
EAU10430
Controls and instruments1. Rear brake lever (page 3-7)
2. Left handlebar switches (page 3-5)
3. Speedometer unit (page 3-4)
4. Fuel gauge (page 3-5)
5. Right handlebar switch (page 3-5)
6. Front brake lever (page 3-6)
7. Throttle grip (page 5-2)
8. Main switch/steering lock (page 3-1)
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EAU1044E
INSTRUMENT AND CONTROL FUNCTIONS
3-1
Main switch/steering lock
EAU10460
Main switch/steering lockZAUM00**The main switch/steering lock controls
the ignition and lighting systems, and is
used to lock the steering. The various
positions are described below.
EAUT2270
(15P5/15P8)
ON
All electrical circuits are supplied with
power, and the meter lighting and tail-
light come on, and the engine can be
started. The key cannot be removed.
EAUT2060
(15P6/15P7)
ON
All electrical circuits are supplied with
power, and the meter lighting, taillight,
and license plate light come on, and the
engine can be started. The key cannot
be removed.TIP
The headlight comes on automatically
when the engine is started and stays
on until the key is turned to “OFF”, even
if the engine stalls.
EAU10661
OFF
All electrical systems are off. The key
can be removed.
EWA10061
WARNING
Never turn the key to “OFF” or
“LOCK” while the vehicle is moving.
Otherwise the electrical systems will
be switched off, which may result in
loss of control or an accident.
EAU1044E
INSTRUMENT AND CONTROL FUNCTIONS
TIP
The headlight comes on automatically
when the engine is started and stays
on until the key is turned to “OFF”.
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EAU1044E
INSTRUMENT AND CONTROL FUNCTIONS
To unloc
k the steer
ing
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ZAUM00**1. Turn.
2. Release.Push the key in, and then turn it to “OFF”
while still pushing it.
EAUT2121
Keyhole coverZAUM00**To close the keyhole cover
Insert the key bow into the keyhole cover
receptacle as shown, and then turn the
key to “SHUT” to close the cover.
To open the keyhole cover
Insert the key bow into the keyhole cover
receptacle as shown, and then turn the
key to “OPEN” to open the cover. Keyhole cover
3-2
EAU10681
LOCK
The steering is locked, and all electrical
systems are off. The key can be re-
moved.To loc
k the steer
ing
ZAUM00**
1
1. Push.1. Turn the handlebars all the way to
the left.
2. Push the key in from the “OFF” po-
sition, and then turn it to “LOCK”
while still pushing it.
3. Remove the key.
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EAU1722A
PERIODIC MAINTENANCE AND ADJUSTMENT
6-3
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*Steering bearings• Check bearing assemblies for looseness.
• Moderately repack with lithium-soap-based grease
every 12000 km (7000 mi) or 24 months. — —Repack. —Repack. —
11*Chassis fasteners• Make sure that all nuts, bolts and screws are properly
tightened. — — — — —
12Front brake lever
pivot shaft• Lubricate with lithium-soap-based grease. — — — — —
13Rear brake lever pivot
shaft• Lubricate with lithium-soap-based grease. — — — — —
14 Centerstand• Check operation.
• Lubricate. — — — — —
15*Front fork• Check operation and for oil leakage. — — — —
16*Shock absorber
assembly• Check operation and shock absorber for oil leakage. — — — —
17*Fuel injection• Check engine idle speed. — — — — — —
18 Engine oil• Change. (See page 6-7.)
• Check oil level and vehicle for oil leakage. —Every 3000 km (1750 mi)
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*Engine oil strainer•Clean. —Every 6000 km (3500 mi)
20*Cooling system• Check coolant level and vehicle for coolant leakage. — — — — —
• Change. Every 3 years
21 Final transmission oil• Check vehicle for oil leakage. — — —
• Change. — — — — —
22*V-belt• Replace. Every 10000 km (6000 mi)
23*Front and rear brake
switches• Check operation. — — — — — —
24Moving parts and
cables• Lubricate. — — — — — NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
6-53
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EAU1722A
PERIODIC MAINTENANCE AND ADJUSTMENT
6-18
Steering, checking
Wheel bearings, checking
EAU45511
Checking the steeringWorn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the
periodic maintenance and lubrication
chart.
1. Place the vehicle on the
centerstand. WARNING! To avoid
injury, securely support the ve-
hicle so there is no danger of it
falling over.
[EWA10751]
2. Hold the lower ends of the front fork
legs and try to move them forward
and backward. If any free play can
be felt, have a Yamaha dealer check
or repair the steering.
ZAUM00**
EAU23290
Checking the wheel bearingsThe front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrication
chart. If there is play in the wheel hub or
if the wheel does not turn smoothly,
have a Yamaha dealer check the wheel
bearings.