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EBU19200
PRE-OPERATION CHECKS
EBU19223
Pre-operation check list
Before operating this ATV, be sure to check the items listed in the following table.
WARNING
EWB00480
Always inspect your ATV each time you use it to make sure it is in safe operating condition.
Always follow the inspection and maintenance procedures and schedules described in the Owner’s
Manual. Failure to inspect increases the possibility of an accident or equipment damage.
TIP
The maintenance of some items in the table has to be performed by a Yamaha dealer. Refer to the periodic
maintenance charts on page 8-3 to determine which service should be performed by a Yamaha dealer.
ITEM ROUTINE PAGE
Fuel
Check fuel level in fuel tank, and add recommended fuel if neces-
sary.
Check fuel line for leakage. Correct if necessary.4-8, 5-3
Transmission oil
Check oil level in transmission case, and add recommended oil to
specified level if necessary.
Check ATV for oil leakage. Correct if necessary.5-3, 8-10
Coolant
Check coolant level in reservoir, and add recommended coolant to
specified level if necessary.
Check cooling system for leakage. Correct if necessary.5-3, 8-12
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EBU19550
Fuel and 2-stroke engine oil mixing
ratio
If Yamalube “R” oil is not available, select an oil
from the following list.
NOTICE
ECB00140
Never mix two types of 2-stroke engine oil in
the same batch. Always use the same type of
oil to ensure maximum engine performance.
EBU19580
Transmission oil
Make sure that the transmission oil is at the speci-
fied level. Add oil as necessary. (See page 8-10.)
EBU19630
Coolant
Make sure that the coolant is at the specified level.
Add coolant as necessary. (See page 8-12.)
TIP
The coolant level must be checked on a cold en-
gine since the level varies with engine tempera-
ture.
WARNING
EWB00510
Wait for the engine and radiator to cool before
removing the radiator cap. You could be
burned by hot fluid and steam blown out under
pressure. Always put a thick rag over the cap
when opening. Allow any remaining pressure
to escape before completely removing the cap.
EBU19710
Front and rear brakes
Brake lever and brake pedal
Check that there is no free play in the brake le-
ver. If there is free play, have a Yamaha dealer
check the brake system.
Check for correct brake pedal height. (See Recommended 2-stroke engine oil:
Yamalube “R” (Yamalube Racing 2-cycle oil)
Mixing ratio:
24:1
Recommended 2-stroke engine oil Mixing ratio
Castrol R30
20:1 Castrol A545
Castrol A747
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EBU19880
OPERATION
EBU19900
Read the Owner’s Manual carefully before riding
the ATV.
WARNING
EWB00630
Read the Owner’s Manual carefully to become
familiar with all controls in order to help pre-
vent any loss of control, which could cause an
accident or injury. If there is a control or func-
tion you do not understand, ask your Yamaha
dealer.
EBU29340
Starting a cold engine
WARNING
EWB00640
Always make sure all control cables work
smoothly before you begin riding in cold
weather. If the control cables are frozen or do
not work smoothly, you could be unable to
control the ATV, which could lead to an acci-
dent or collision.
NOTICE
ECB00150
See the “Engine break-in” section on page 6-4
prior to operating the engine for the first time.
1. Set the parking brake.
2. Turn the fuel cock to “ON”.
3. Turn the key to “ON” and the engine stop
switch to “”.
4. Shift the transmission into neutral.
5. Use the starter (choke) in reference to the fig-
ure:
Position (1):
Cold engine start with ambient temperature be-
low 5 °C (40 °F).
Position (2):
Cold engine start with ambient temperature be-
tween 0 °C (30 °F) and 30 °C (90 °F).
Position (3):
Cold engine start with ambient temperature
above 25 °C (80 °F).
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hours. The various parts in the engine wear and
polish themselves to the correct operating clear-
ances. During this period, prolonged full-throttle
operation or any condition that might result in en-
gine overheating must be avoided.
0–160 km (0–100 mi) or 0–10 hours
Avoid prolonged operation above 1/2 throttle. Vary
the speed of the ATV regularly. Do not operate it at
one set throttle position.
160–320 km (100–200 mi) or 10–20 hours
Avoid prolonged operation above 3/4 throttle. Rev
the engine through the gears freely, but do not use
full throttle at any time.
320 km (200 mi) or 20 hours and beyond
The ATV can now be operated normally.
NOTICE
ECB00220
If any engine trouble should occur during the
engine break-in period, immediately have a
Yamaha dealer check the ATV.
EBU20721
Parking
When parking the ATV, stop the engine, shift intofirst gear, apply the parking brake, and then turn
the fuel cock to “OFF”.
1. Button
2. Parking brake lock plate
1
2
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EBU21742
Periodic maintenance chart for the emission control system
TIP
For ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals.
For ATVs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance inter-
vals. However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance
intervals should be followed.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.
NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth 1 3 6 6 12
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 3201
*
Fuel line
Check fuel hoses for cracks or other damage, and
replace if necessary.
√√√
2 Spark plugs
Replace.
√√√√√
3
*
Carburetors
Check starter (choke) operation and correct if nec-
essary.
Check engine idling speed and synchronization,
and adjust if necessary.
√√√√
4
*
Crankcase breather
system
Check breather hose for cracks or other damage,
and replace if necessary.
√√√
5
*
Exhaust system
Check for leakage and replace gasket(s) if neces-
sary.
Check for looseness and tighten all screw clamps
and joints if necessary.
√√√
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4. Make sure the gasket is properly positioned,
then insert the tailpipe into the muffler and
align the screw holes.
5. Install the screws and tighten them.
WARNING
EWB02340
Do not start the engine when cleaning the
spark arrester, otherwise it could cause injury
to the eyes, burns, carbon monoxide poison-
ing, possibly leading to death, and start a fire.
Always let the exhaust system cool prior to
touching exhaust components.
EBU23992
Changing the carburetor settings
In extremely cold weather, it is necessary to
change the carburetor settings to maintain opti-
mum engine performance and to prevent engine
damage.WARNING
EWB01990
Improperly servicing or adjusting the carbu-
retors could cause them to malfunction with
the possibility of an accident, or the carbure-
tors could leak fuel, which would be a fire
hazard.
Carburetor adjustments should only be per-
formed by a Yamaha dealer. Do not attempt
to perform these procedures unless you
have mechanical knowledge and the neces-
sary tools.
Do not perform this procedure while the en-
gine is hot. Place a rag under each carbure-
tor to catch any fuel. Wipe up any spilled fuel
completely.
After servicing the carburetors, always
check the throttle lever operation before op-
1. Tailpipe
2. Spark arrester
3. Gasket
1
2
3
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Carburetor setting chart
Changing the settings of the carburetors
To change the settings of the carburetors, you
need to disassemble and remove them. Follow the
procedures for both carburetors.
Disassembling and removing the carburetors
1. Turn the fuel cock to the “OFF” position.
2. Turn out the carburetor drain screw to drain
the fuel.
3. Remove the seat.
4. Remove the radiator cover and side cover by
removing the screws.
5. Disconnect the fuel hoses.
TemperatureAltitude
0
–1500 m (5000 ft) Above 1500 m (5000 ft)
Main jet Jet needle Pilot air screw Main jet Jet needle Pilot air screw
Above 0°C (32°F) #200 3rd groove 2.0 turns out #190 3rd groove 2 1/2 turns out
from +5 °C (41 °F) to
–15 °C (5 °F)#220 3rd groove 1 1/2 turns out #200 3rd groove 2.0 turns out
from –10 °C (14 °F) to
–30 °C (–22 °F)#240 4th groove 1 1/2 turns out #220 3rd groove 1 1/2 turns out
1. Radiator cover
2. Side cover
3. Radiator cover bolt
1
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6. Remove the fuel tank by removing the bolts.
7. Remove the air filter case cover by unhooking
the holders.8. Remove the mixing chamber cap securing
plate by removing the screw.
1. Fuel tank
2. Bolt
1
2
22
2
1. Air filter case cover
2. Air filter case cover holder
1 2 2