2009 YAMAHA AEROX50 check engine

PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
EAUM2070
TIP

The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
18*CarburetorAdjust engine idling speed.√√√√√√
19*Autolube pumpCheck operation.
Bleed if necessary.√√√√
20*Cooling systemCheck coolant level and vehicle
for coolant leakage.√√√√√
Change. Every 3 years
21Final transmission
oilCheck vehicle for oil leakage.√√ √
Change.√√√
22*V- b e l tReplace. Every 10000 km (6000 mi)
23*Front and rear brake
switchesCheck operation.√√√√√√
24Moving parts and
cablesLubricate.√√√√√
25*Throttle grip hous-
ing and cableCheck operation and free play.
Adjust the throttle cable free play
if necessary.
Lubricate the throttle grip housing
and cable.√√√√√
26*Lights, signals and
switchesCheck operation.
Adjust headlight beam.√√√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
U3C6E1E0.book Page 4 Friday, August 8, 2008 10:09 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-7
6
EAU19622
Checking the spark plug The spark plug is an important engine
component, which should be checked
periodically, preferably by a Yamaha
dealer. Since heat and deposits will
cause any spark plug to slowly erode, it
should be removed and checked in ac-
cordance with the periodic mainte-
nance and lubrication chart. In addition,
the condition of the spark plug can re-
veal the condition of the engine.
The porcelain insulator around the cen-
ter electrode of the spark plug should
be a medium-to-light tan (the ideal color
when the vehicle is ridden normally). If
the spark plug shows a distinctly differ-
ent color, the engine could be operating
improperly. Do not attempt to diagnose
such problems yourself. Instead, have
a Yamaha dealer check the vehicle.
If the spark plug shows signs of elec-
trode erosion and excessive carbon or
other deposits, it should be replaced.Before installing a spark plug, the spark
plug gap should be measured with a
wire thickness gauge and, if necessary,
adjusted to specification.
Clean the surface of the spark plug
gasket and its mating surface, and then
wipe off any grime from the spark plug
threads.
TIPIf a torque wrench is not available when
installing a spark plug, a good estimate
of the correct torque is 1/4–1/2 turn
past finger tight. However, the spark
plug should be tightened to the speci-fied torque as soon as possible.
Specified spark plug:
NGK/BR8HS
1. Spark plug gapSpark plug gap:
0.6–0.7 mm (0.024–0.028 in)
Tightening torque:
Spark plug:
20 Nm (2.0 m·kgf, 14 ft·lbf)
1
ZAUM0037
U3C6E1E0.book Page 7 Friday, August 8, 2008 10:09 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-8
6
EAU20064
Final transmission oil The final transmission case must be
checked for oil leakage before each
ride. If any leakage is found, have a
Yamaha dealer check and repair the
scooter. In addition, the final transmis-
sion oil must be changed as follows at
the intervals specified in the periodic
maintenance and lubrication chart.
1. Start the engine, warm up the final
transmission oil by riding the
scooter for several minutes, and
then stop the engine.
2. Place the scooter on the center-
stand.
3. Place an oil pan under the final
transmission case to collect the
used oil.
4. Remove the final transmission oil
filler cap and final transmission
drain bolt to drain the oil from the fi-
nal transmission case.5. Install the final transmission oil
drain bolt, and then tighten it to the
specified torque.
6. Refill with the specified amount of
the recommended final transmis-
sion oil, and then install and tighten
the oil filler cap. WARNING! Make
sure that no foreign material en-
ters the final transmission case.
Make sure that no oil gets on the
tire or wheel.
[EWA11311]
7. Check the final transmission case
for oil leakage. If oil is leaking,
check for the cause.
1. Final transmission oil drain bolt
2. Final transmission oil filler cap
Tightening torque:
Final transmission oil drain bolt:
18 Nm (1.8 m·kgf, 13 ft·lbf)
12
ZAUM0273
Recommended final transmission
oil:
See page 8-1.
Oil quantity:
0.11 L (0.12 US qt, 0.10 Imp.qt)
U3C6E1E0.book Page 8 Friday, August 8, 2008 10:09 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-9
6
EAU20070
Coolant The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAUM2102
To check the coolant level
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion.TIP

The coolant level must be checked
on a cold engine since the level
varies with engine temperature.


Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to theside can result in a false reading.
2. Check the coolant level through
the check window.
TIPThe coolant should be between theminimum and maximum level marks.3. If the coolant is at or below the
minimum level mark, remove the
cowling A. (See page 6-6.)
4. Open the reservoir cap, and then
add coolant to the maximum level
mark. WARNING! Remove only
the coolant reservoir cap. Never
attempt to remove the radiator
cap when the engine is hot.
[EWA15161]
NOTICE: If coolant is not
available, use distilled water or
soft tap water instead. Do not
use hard water or salt water
since it is harmful to the engine.
If water has been used instead
of coolant, replace it with cool-
ant as soon as possible, other-wise the cooling system will not
be protected against frost and
corrosion. If water has been
added to the coolant, have a
Yamaha dealer check the anti-
freeze content of the coolant as
soon as possible, otherwise the
effectiveness of the coolant will
be reduced.
[ECA10472]
5. Close the reservoir cap, and then
install the cowling.
1. Maximum level mark
2. Minimum level mark
1
2
ZAUM0591
1. Coolant reservoir capCoolant reservoir capacity:
0.25 L (0.26 US qt, 0.22 Imp.qt)1ZAUM0274
U3C6E1E0.book Page 9 Friday, August 8, 2008 10:09 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-11
6
TIPThe air filter element should be wet butnot dripping.
4. Insert the element into the air filter
case. NOTICE: Make sure that
the air filter element is properly
seated in the air filter case. The
engine should never be operat-
ed without the air filter element
installed, otherwise the pis-
ton(s) and/or cylinder(s) may
become excessively worn.
[ECA10481]
5. Install the air filter case cover by in-
stalling the screws.
EAU21300
Adjusting the carburetor The carburetor is an important part of
the engine and requires very sophisti-
cated adjustment. Therefore, all carbu-
retor adjustments should be left to a
Yamaha dealer, who has the neces-
sary professional knowledge and expe-
rience.
EAU21382
Checking the throttle cable
free play The throttle cable free play should mea-
sure 1.5–3.0 mm (0.06–0.12 in) at the
throttle grip. Periodically check the
throttle cable free play and, if neces-
sary, have a Yamaha dealer adjust it.
Recommended oil:
Foam air filter oil
1. Throttle cable free play1ZAUM0051
U3C6E1E0.book Page 11 Friday, August 8, 2008 10:09 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-24
6
EAU37621
Troubleshooting charts Starting problems or poor engine performance
Check the fuel level in
the fuel tank.1. Fuel
There is
enough fuel.
There is
no fuel.
Check the compression.
Supply fuel.
The engine does not start.
Check the compression.
Operate the
electric starter or the
kickstarter.2. Compression
There is compression.
There is no compression.
Check the ignition.
Have a Yamaha dealer
check the vehicle.
Remove the spark plug
and check the electrodes.3. Ignition
Wet
Dry
Wipe off with a dry cloth and correct the
spark plug gap, or replace the spark plug.
Have a Yamaha dealer check the vehicle.
The engine does not start. Have a
Yamaha dealer check the vehicle.The engine does not start.
Check the battery.Open the throttle halfway and
operate the electric starter.
Operate the
electric starter.4. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The battery is good.Check the electrolyte and battery
lead connections, and charge the
battery if necessary.
U3C6E1E0.book Page 24 Friday, August 8, 2008 10:09 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-25
6Engine overheating
WARNING
EWA10400


Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.


After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hissingsound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
TIPIf coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolantas soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
U3C6E1E0.book Page 25 Friday, August 8, 2008 10:09 AM

SCOOTER CARE AND STORAGE
7-4
7spark plug electrodes while
turning the engine over.
[EWA10951]
e. Remove the spark plug cap
from the spark plug, and then
install the spark plug and the
spark plug cap.
5. Lubricate all control cables and the
pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
6. Check and, if necessary, correct
the tire air pressure, and then lift
the scooter so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
7. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
8. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 °C (30 °F) or more than 30°C (90 °F)]. For more information
on storing the battery, see page
6-19.
TIPMake any necessary repairs beforestoring the scooter.
U3C6E1E0.book Page 4 Friday, August 8, 2008 10:09 AM