2009 VOLVO XC60 service

06 Maintenance and specificationsFluids 06
230 Coolant
Location of the coolant reservoir
Normally, the coolant does not need to be
changed. If the system must be drained, con-
sult a trained and qualified Volvo service tech-
nician.
See page 285 for information on cooling sys-
tem capacity.
CAUTION \b
If necessary, top up the cooling system
with Volvo Genuine Coolant/Antifreeze
only (a 50/50 mix of water and anti-
freeze).
\b Different types of antifreeze/coolant
may not be mixed.
\b If the cooling system is drained, it
should be flushed with clean water or
premixed anti-freeze before it is refilled
with the correct mixture of water/anti-
freeze.
\b The cooling system must always be
kept filled to the correct level, and the
level must be between the MIN and
MAX marks. If it is not kept filled, there
can be high local temperatures in the
engine which could result in damage.
Check coolant regularly!
\b Do not top up with water only. This
reduces the rust-protective and anti-
freeze qualities of the coolant and has a
lower boiling point. It can also cause
damage to the cooling system if it
should freeze.
\b Do not use chlorinated tap water in the
vehicles cooling system.WARNING \b
Never remove the radiator cap while the
engine is warm. Wait until the vehicle
cools.
\b If it is necessary to top off the coolant
when the engine is warm, unscrew the
expansion tank cap slowly so that the
overpressure dissipates. Brake fluid
Location of the brake fluid reservoir
Checking the levelThe fluid reservoir is concealed under the
round cover at the rear of the engine compart-
ment. The round cover must be removed first
before the reservoir cap can be accessed. G031918

06 Maintenance and specifications
Fluids06
231
The brake fluid should always be between the
MIN and MAX marks on the inside of the res-
ervoir. Check, without removing the cap, that
there is sufficient fluid in the reservoir.
Fluid type: DOT 4+ boiling point >536 °F
(280 °C), P/N 9437433
Replace: The fluid should be replaced accord-
ing to the intervals specified in the Warranty
and Service Records Information booklet.
When driving under extremely hard conditions
(mountain driving, etc), it may be necessary to
replace the fluid more often. Consult a trained
and qualified Volvo service technician.
Always entrust brake fluid changing to a
trained and qualified Volvo service technician.
WARNING
If the fluid level is below the MIN mark in the
reservoir or if a brake-related message is
shown in the information display:
DO NOT
DRIVE. Have the car towed to a trained and
qualified Volvo service technician and have
the brake system inspected.
Filling1. Turn and open the cover.
2. Unscrew the reservoir cap and fill the fluid.
The level must be between the MIN and
MAX marks. Power steering fluid
Check the level frequently. The fluid does not
require changing. The fluid level must be
between the MIN and MAX marks. For capaci-
ties and recommended fluid grade, see
page 285.
WARNING
If a problem should occur in the power
steering system or if the vehicle has no elec-
trical current and must be towed, it is still
possible to steer the vehicle. However, keep
in mind that greater effort will be required to
turn the steering wheel.
CAUTION
Keep the area around the power steering
fluid reservoir clean when checking. G031921

06 Maintenance and specificationsReplacing bulbs 06
232
* Option/accessory, for more information, see Introduction.
Introduction
All bulb specifications are listed on page 238.
The following bulbs should only be replaced by
a trained and qualified Volvo service techni-
cian:
\b
Dome lighting
\b Reading lights
\b Glove compartment lighting
\b Turn signals in the door mirrors
\b Approach lighting in the door mirror
\b Parking lights
\b Rear side parking lights
\b Active Dual Xenon and LED bulbs
NOTE For information regarding any other bulbs
not mentioned in this section, please con-
tact your Volvo retailer or a trained and
authorized Volvo service technician.
WARNING \b
Active Dual Xenon headlights* – due to
the high voltage used by these head-
lights, these bulbs should only be
replaced by a trained and qualified
Volvo service technician.
\b Turn off the lights and remove the
remote key from the ignition before
changing any bulbs. Headlight housing
WARNING
\b
The engine should not be running when
changing bulbs.
\b When changing in the headlight hous-
ing, if the engine has been running just
prior to replacing bulbs, please be
aware that components in the engine
compartment will be hot. The entire headlight housing must be lifted out
when replacing all front bulbs (except for the
fog lights). G031935 G031936

06 Maintenance and specifications
Replacing bulbs06
}}
233
CAUTIONNever touch the glass of bulbs with your fin-
gers. Grease and oils from your fingers
vaporize in the heat and will leave a deposit
on the reflector, which will damage it.
NOTE
\b
Always switch off the ignition before
starting to replace a bulb.
\b The optional Active Dual Xenon head-
light bulbs contain trace amounts of
mercury. These bulbs should always be
disposed of by a trained and qualified
Volvo service technician.
Removing the headlight housing1. Switch off the ignition by pressing quickly
on the START/STOP ENGINE button and
remove the remote key from the ignition
slot1
.
2. (Upper illustration under "Headlight hous- ing") Withdraw the headlight housing\fs lock-
ing pins. Pull the headlight housing straight out .
CAUTION When disconnecting the connector, pull on
the connector itself and not on the wiring.
3. (Lower illustration under "Headlight hous-
ing") Unplug the wiring connector by holding
down the clip with your thumb. Pull out the connector with the other
hand.
4. Lift out the housing and place it on a soft surface to avoid scratching the lens.
5. Replace the defective bulb(s).
Reinserting the headlight housing When reinserting the housing, be sure that the
long locking pin (to the left in the illustration) is
securely in place in both of its retaining clamps.
1. Plug in the connector until it clicks into
place.
2. Reinstall the headlight housing and locking
pins. Check that they are correctly
inserted. The headlight housing must be
properly inserted and secured in place
before the lighting is switched on or the
remote key is inserted into the ignition slot.
3. Check that the lights function properly.
The headlight wiring must be connected and
the housing must be securely in place before
the ignition is switched on. 1
Does not apply to vehicles with the optional keyless drive. G032356

06 Maintenance and specificationsWiper blades and washer fluid 06
240 Wiper blades
The windshield wiper blades are different
lengths. The blade on the driver’s side is longer
than the one on the passenger side.
Service positionThe wiper blades must be in the service (verti-
cal) position for replacement or washing.
1.
Switch off the ignition (ignition mode 0, see
page 79) and keep the remote key in the
ignition slot 1
.
2. Move the right steering wheel lever up and
hold it for at least 1 second. The wipers will
then move to the vertical position on the
windshield. The wipers will return to the normal position
when the vehicle is started.
Replacing the windshield wiper blades
With the wipers in the service position, fold
out the wiper arm from the windshield.
Press the button on the wiper blade attach-
ment and pull the wiper blade straight out,
parallel with the wiper arm.
Slide in the new wiper blade until it clicks
into place.
Check that the blade is securely in place.
CleaningKeeping the windshield and wiper blades clean
helps improve visibility and prolongs the serv-
ice life of the wiper blades. Clean the wiper
blades with a stiff-bristle brush and lukewarm
soap solution or car washing detergent.
1
Does not apply to vehicles with the optional keyless drive. G021763 G021760 G021761 G021762

06 Maintenance and specificationsBattery 06
242 Warning symbols on the battery
Wear protective goggles.
Keep away from children.
Avoid smoking, open flames,
and/or sparks.
See the owner\fs manual.
Contains corrosive acid.
Risk of explosion
NOTE A used battery should be disposed of in an
environmentally responsible manner. Con-
sult your Volvo retailer or take the battery to
a recycling station.
Handling
\b
Check that the battery cables are correctly
connected and tightened.
\b Never disconnect the battery when the
engine is running (for example, when
replacing the battery).
The service life and function of the battery is
influenced by factors such as the number of
starts, discharging, driving style, driving con-
ditions, climatic conditions etc.
Never use a quick charger to charge the bat-
tery.WARNING \b
Never expose the battery to open flame
or electric spark.
\b Do not smoke near the battery.
\b Battery fluid contains sulfuric acid. Do
not allow battery fluid to contact eyes,
skin, fabrics or painted surfaces. If con-
tact occurs, flush the affected area
immediately with water. Obtain medical
help immediately if eyes are affected.
NOTE The life of the battery is shortened if it
becomes discharged repeatedly.
Maintenance
\b
Regularly check that the electrolyte level is
correct and never fill above the level mark.
\b Check all cells. Use a large screwdriver or
a coin to remove the cell caps. Each cell
has its own maximum and minimum level
mark.
\b If necessary, top up with distilled water to
the battery\fs maximum mark.
\b Tighten the cell caps thoroughly.

06 Maintenance and specifications
Fuses06
}}
245
Replacing fuses
There are relay/fuse boxes located in the
engine compartment, the passenger compart-
ment, and the cargo area.
If an electrical component fails to function, this
may be due to a blown fuse. The easiest way
to see if a fuse is blown is to remove it.
To do so:
1.
Pull the fuse straight out. If a fuse is difficult
to remove, special fuse removal tools are
located on the inside of the fuse box cov-
ers.
2. From the side, examine the curved metal wire in the fuse to see if it is intact.
If the wire is broken, insert a new fuse of the
same color and amperage (written on the fuse).
If fuses burn out repeatedly, have the electrical
system inspected by a trained and qualified
Volvo service technician.
WARNING Never use metal objects or fuses with higher
amperage than those stated on the follow-
ing pages. Doing so could seriously damage
or overload the vehicle\fs electrical system. Location of the fuse boxes
Under the glove compartment
Engine compartment
Cargo area G031925

06 Maintenance and specifications
Fuses06
}}
* Option/accessory, for more information, see Introduction. 247Engine compartment, upper
Engine compartment, front
Engine compartment, lower
PositionsThese fuses are all located in the engine com-
partment box. Fuses in
are located under
.
NOTE
\b
Fuses 16 – 33 and 35 – 41 may be
changed at any time when necessary.
\b Fuses 1 – 15, 34 and 42 – 44 are relays/
circuit breakers and should only be
removed or replaced by a trained and
qualified Volvo service technician.
\b There is a special fuse removal tool on
the underside of the cover. Function A
Circuit breaker 50
Circuit breaker 50
Circuit breaker 60
Circuit breaker 60 Function A
Circuit breaker 50
–
–
–
Windshield wipers 30
–
Climate system blower 40
–
ABS pump 40
ABS valves 20
–
Active Dual Xenon Lights.
Headlight leveling

* 10
Central electrical module 20
Radar. ACC control module* 5
Speed-dependent power
steering 5 Function A
Engine Control Module (ECM),
transmission, SRS 10
Heated washer nozzles 10
Vacuum pump I5T 20
Lighting panel 5
Headlight washers 15
12-volt socket, front and rear
seat 15
Moonroof*, ceiling console/
ECC* 10
Engine compartment box 5
Auxiliary lights* 20
Horn 15
Engine Control Module (ECM) 10
Control module, automatic
transmission 15
Compressor A/C 15
Coils 5