88A-33
WIRING HARNESS
Engine wiring: Removal - Refitting
D4F or D7F
88A
-the section of wiring on the cylinder block and sub-
frame,
-the section of wiring on the engine cooling fan as-
sembly.
aRemove the engine harness.
REFITTING
I - REFITTING PREPARATIONS OPERATION
aIf replacing with a complete wiring harness, lock the
unused connectors (see Connectors: Sealing and
locking) (Technical Note 6015A, 88A, Wiring).
II - REFITTING OPERATION FOR PART
CONCERNED
aRefit the engine harness.
aConnect the engine cooling fan assembly connector.
aConnect:
-the engine cooling fan assembly connector,
-the engine cooling fan assembly resistor connec-
tor,
-the air conditioning compressor connector,
-the refrigerant fluid pressure sensor connector.
aConnect:
-the engine harness/front of engine wiring connec-
tor,-the connectors to the petrol injection computer,
-the crankshaft position sensor connector,
-the coolant temperature sensor connector,
-the motorised throttle valve connector,
-the air inlet pressure sensor connector,
-the pinking sensor connector,
-the air inlet temperature sensor connector,
-the engine harness/injection wiring connector,
-the alternator connector,
-the radio interference suppressor connector,
-the reversing lights switch connector,
-the downstream oxygen sensor connector,
-upstream oxygen sensor connector,
-the ignition coil connector,
-the fuel vapour absorber connector,
-the oil pressure sensor connector.
aRefit:
-the engine compartment connection unit supply
terminal nut,
-the wiring mounting nut on the battery protection
fuse board,
-the negative battery terminal wiring nuts,
-the positive battery terminal wiring nut,
-the earth wiring nut on the front left-hand side
member,
-the earth wiring nuts on the engine,
-the starter wiring nuts,
-the alternator earth wiring nut.
aClip:
-the section of wiring on the cylinder head,
-the section of wiring on the cylinder block and sub-
frame,
-the section of wiring on the engine cooling fan as-
sembly.
aRefit the engine harness. WARNING
To prevent any damage during the removal ope-
ration, check that the wiring is free from its moun-
tings (retaining clip, plastic clip, adhesive tape,
connector, etc.).
D7F
STANDARD HEATING
AIR CONDITIONING
D4F
88A-34
WIRING HARNESS
Engine wiring: Removal - Refitting
D4F or D7F
88A
aConnect:
-the engine harness/sequential gearbox wiring con-
nector,
-the sequential gearbox computer connectors.
aConnect the engine cooling fan assembly connector.
aConnect:
-the engine cooling fan assembly connector,
-the engine cooling fan assembly resistor connec-
tor,
-the air conditioning compressor connector,
-the refrigerant fluid pressure sensor connector.aConnect:
-the engine harness/front of engine wiring connec-
tor,
-the connectors to the petrol injection computer,
-the coolant temperature sensor connector,
-the crankshaft position sensor connector,
-the engine harness/injection wiring connector,
-the pinking sensor connector,
-the alternator connector,
-the motorised throttle valve connector,
-the reverse gear switch connector,
-upstream oxygen sensor connector,
-the downstream oxygen sensor connector,
-the oil pressure sensor connector,
-the radio interference suppressor connector,
-the ignition coil connector,
-the fuel vapour absorber connector,
-the air inlet pressure sensor connector.
aRefit:
-the engine compartment connection unit supply
terminal nut,
-the wiring mounting nut on the battery protection
fuse board,
-the negative battery terminal wiring nuts,
-the positive battery terminal wiring nut,
-the earth wiring nut on the front left-hand side
member,
-the earth wiring nuts on the engine,
-the starter wiring nuts,
-the alternator earth wiring nut.
aClip:
-the section of wiring on the cylinder head,
-the section of wiring on the cylinder block and sub-
frame,
-the section of wiring on the engine cooling fan as-
sembly. JH1
STANDARD HEATING
AIR CONDITIONING
88A-39
WIRING HARNESS
Engine wiring: Removal - Refitting
EQ UIPMENT LEVEL SPORT
88A
aUnlock the engine wiring/front of engine wiring con-
nector (31) (R67).
aDisconnect the engine wiring/front of engine wiring
connector (31) (R67).
aRemove:
-the nut (32) of the engine compartment connection
unit supply terminal,
-the fuse holder assembly (33) of the engine com-
partment connection unit.aRemove:
-the engine compartment connection unit nuts (34) ,
-the engine wiring.
REFITTING
I - REFITTING PREPARATION OPERATION
aIf replacing with a complete wiring harness, lock the
unused connectors (see Connectors: Sealing and
locking) (Technical Note 6015A, 88A, Wiring).
II - REFITTING OPERATION FOR PART
CONCERNED
aRefit the engine harness.
aPosition the engine wiring starter terminals facing
the starter studs.
121213
WARNING
To prevent any damage during the removal ope-
ration, check that the wiring is free from its moun-
tings (retaining clip, plastic clip, adhesive tape,
connector, etc.).
121215
88A-41
WIRING HARNESS
Engine wiring: Removal - Refitting
EQ UIPMENT LEVEL SPORT
88A
aIndex the engine wiring retaining bracket in the hole
(39) of the battery tray mounting.
aRefit the engine wiring clamp on the bracket (40) .
aConnect the reverse gear switch connector.
aClip the bypass of the positive cable and earth cable
onto the mounting bracket (41) of the air filter tie rod.
aRefit:
-the engine compartment connection unit,
-the supply terminal of the engine compartment
connection unit.-the fuse holders on the engine compartment con-
nection unit,
aConnect the engine wiring/front of engine wiring
connector (R67).
aLock the engine wiring/front of engine wiring con-
nector (R67).
aTorque tighten the engine compartment connec-
tion unit supply terminal nut (12 N.m).
aRefit the cover of the engine compartment connec-
tion unit and check that the cover is definitely in con-
tact with the unit casing.
aConnect the injection computer connectors.
aRefit the injection computer tamperproof panel on
the injection computer mounting.
III - FINAL OPERATION
aRefit:
-the air pipe at the air filter unit inlet,
-the air filter unit (see Air filter unit: Removal - Re-
fitting) (12A, Fuel mixture),
-the battery tray (see 80A, Battery, Battery tray:
Removal - Refitting, page 80A-6) ,
-the battery (see 80A, Battery, Battery: Removal -
Refitting, page 80A-2) ,
-the cover from the engine compartment connection
unit,
-the scoop under the scuttle panel grille (see Scoop
under the scuttle panel grille: Removal - Refit-
ting) (56A, Exterior equipment),
-the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment),
-the windscreen wiper arms (see 85A, Wiping -
Washing, Windscreen wiper arm: Removal - Re-
fitting, page 85A-6) ,
-the left-hand headlight (see 80B, Headlights,
Halogen headlight: Removal - Refitting, page
80B-7) ,
-the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
141123
141124
RIGHT-HAND DRIVE
88A-54
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting
LEFT-HAND DRIVE
88A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 411, 02A, Lifting equip-
ment).
aLock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(MR 413, 88C, Airbags and pretensioners).
aSwitch off the ignition.
aDisconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-2) .aRemove:
-the rear lights on the wing (see 81A, Rear lighting,
Rear wing light: Removal - Refitting, page 81A-
3) ,
-the rear bumper (see Rear bumper: Removal -
Refitting) (MR 412, 55A, Exterior protection),
-the front seats (see Complete front seat: Remo-
val - Refitting) (MR 412, 75A, Front seat frames
and runners),
-the rear bench seat base (see Rear bench seat
base: Removal - Refitting) (MR 412, 76A, Rear
seat frames and runners),
-the rear bench seatback (see Rear bench seat-
back: Removal - Refitting) (MR 412, 76A, Rear
seat frames and runners),
-the driver's side front airbag (see 88C, Air bag and
Pretensioners, Driver's frontal airbag: Removal
- Refitting, page 88C-6) ,
-the steering wheel (see Steering wheel: Removal
- Refitting) (MR 411, 36A, Steering assembly).
aRemove the rev counter (see 83A, Instrument pa-
nel, Rev counter: Removal - Refitting, page 83A-
3) .
aRemove:
-the steering column switch assembly (see 84A,
Control - Signals, Steering column switch as-
sembly: Removal - Refitting, page 84A-2) ,
-the instrument panel (see 83A, Instrument panel,
Instrument panel: Removal - Refitting, page
83A-1) ,
-the passenger front airbag (see 88C, Air bag and
Pretensioners, Passenger's frontal airbag: Re-
moval - Refitting, page 88C-8) ,
-the glovebox (see Glovebox: Removal - Refit-
ting) (MR 412, 57A, Interior equipment),
-the radio (see 86A, Radio, Radio: Removal - Re-
fitting, page 86A-4) ,
-the centre front panel (see Centre front panel: Re-
moval - Refitting) (MR 412, 57A, Interior equip-
ment),
-the hazard warning lights control (see 84A, Con-
trol - Signals, Hazard warning lights and central
door control: Removal - Refitting, page 84A-10)
, Equipment required
Diagnostic tool
IMPORTANT
Consult the safety and cleanliness advice and ope-
ration recommendations before carrying out any
repair (see 88A, Wiring harness, Wiring: Precau-
tions for the repair, page 88A-2) .
IMPORTANT
To avoid any risk of triggering when working on or
near a pyrotechnic component (airbags or preten-
sioners), lock the airbag computer using the dia-
gnostic tool.
When this function is activated, all the trigger lines
are inhibited and the airbag warning light on the ins-
trument panel lights up contin uously (ignition on).
IMPORTANT
Never handle the pyrotechnic systems (pretensio-
ners or airbags) near to a source of heat or naked
flame - they may be triggered.
WARNING
To prevent damaging the connectors, consult the
disconnection procedures (see Connector: Dis-
connection and reconnection) (Technical Note
6015A, 88A, Wiring).
ENGINE REV COUNTER
88A-59
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting
LEFT-HAND DRIVE
88A
-the parking distance control buzzer connector.
aConnect:
-the fuel pump connector,
-the rear wheel speed sensor wiring connectors,
-the passenger compartment wiring / tailgate wiring
connectors,
-the parking brake switch connector.
III - FINAL OPERATION.
aRefit:
-the rear wheel arch trim (see Rear wheel arch
trim: Removal - Refitting) (MR 412, 71A, Body in-
ternal trim),
-the rear quarter panel trims (see Quarter panel
trim: Removal - Refitting) (MR 412, 71A, Body in-
ternal trim),
-the rear parcel shelf side trims (see Rear parcel
shelf side trim: Removal - Refitting) (MR 412,
71A, Body internal trim),
-the floor carpets (see Floor carpet: Removal - Re-
fitting) (MR 412, 71A, Body internal trim),
-the rear panel trims (see Rear panel lining: Re-
moval - Refitting) (MR 412, 71A, Body internal
trim),
-the front door sill inner trims (see Front door sill
lining: Removal - Refitting) (MR 412, 71A, Body
internal trim),
-the dashboard (see Dashboard: Removal - Refit-
ting) (MR 412, 57A, Interior equipment),
-the tweeters (see 86A, Radio, Tweeter: Removal
- Refitting, page 86A-7) ,
-the centre console (see Centre console: Removal
- Refitting) (MR 412, 57A, Interior equipment),
-the A-pillar trims (see Windscreen pillar trim: Re-
moval - Refitting) (MR 412, 71A, Body internal
trim),
-the hazard warning lights control (see 84A, Con-
trol - Signals, Hazard warning lights and central
door control: Removal - Refitting, page 84A-10)
,
-the centre front panel (see Centre front panel: Re-
moval - Refitting) (MR 412, 57A, Interior equip-
ment),
-the radio (see 86A, Radio, Radio: Removal - Re-
fitting, page 86A-4) ,-the glovebox (see Glovebox: Removal - Refit-
ting) (MR 412, 57A, Interior equipment),
-the passenger front airbag (see 88C, Air bag and
Pretensioners, Passenger's frontal airbag: Re-
moval - Refitting, page 88C-8) ,
-the instrument panel (see 83A, Instrument panel,
Instrument panel: Removal - Refitting, page
83A-1) ,
-the steering column switch assembly (see 84A,
Control - Signals, Steering column switch as-
sembly: Removal - Refitting, page 84A-2) .
aRefit the rev counter (see 83A, Instrument panel,
Rev counter: Removal - Refitting, page 83A-3) .
aRefit:
-the steering wheel (see Steering wheel: Removal
- Refitting) (MR 411, 36A, Steering assembly),
-the driver's front airbag (see 88C, Air bag and Pre-
tensioners, Driver's frontal airbag: Removal -
Refitting, page 88C-6) ,
-the rear bench seatback (see Rear bench seat-
back: Removal - Refitting) (MR 412, 76A, Rear
seat frames and runners),
-the rear bench seat base (see Rear bench seat
base: Removal - Refitting) (MR 412, 76A, Rear
seat frames and runners),
-the front seats (see Complete front seat: Remo-
val - Refitting) (MR 412, 75A, Front seat frames
and runners),
-the rear bumper (see Rear bumper: Removal -
Refitting) (MR 412, 55A, Exterior protection),
-the rear lights on the wing (see 81A, Rear lighting,
Rear wing light: Removal - Refitting, page 81A-
3) .
aConnect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-2) .
aUnlock the airbag computer using the Diagnostic
tool (see Fault finding - Replacement of compo-
nents) (MR 413, 88C, Airbags and pretensioners).
ENGINE REV COUNTER
88A-60
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting
RIGHT-HAND DRIVE
88A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 411, 02A, Lifting equip-
ment).
aLock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(MR 413, 88C, Airbags and pretensioners).
aSwitch off the ignition.
aDisconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-2) .aRemove:
-the rear lights on the wing (see 81A, Rear lighting,
Rear wing light: Removal - Refitting, page 81A-
3) ,
-the rear bumper (see Rear bumper: Removal -
Refitting) (MR 412, 55A, Exterior protection),
-the front seats (see Complete front seat: Remo-
val - Refitting) (MR 412, 75A, Front seat frames
and runners),
-the rear bench seat base (see Rear bench seat
base: Removal - Refitting) (MR 412, 76A, Rear
seat frames and runners),
-the rear bench seatback (see Rear bench seat-
back: Removal - Refitting) (MR 412, 76A, Rear
seat frames and runners),
-the driver's front airbag (see 88C, Air bag and Pre-
tensioners, Driver's frontal airbag: Removal -
Refitting, page 88C-6) ,
-the steering wheel (see Steering wheel: Removal
- Refitting) (MR 411, 36A, Steering assembly).
aRemove the rev counter (see 83A, Instrument pa-
nel, Rev counter: Removal - Refitting, page 83A-
3) .
aRemove:
-the steering column switch assembly (see 84A,
Control - Signals, Steering column switch as-
sembly: Removal - Refitting, page 84A-2) ,
-the instrument panel (see 83A, Instrument panel,
Instrument panel: Removal - Refitting, page
83A-1) ,
-the passenger front airbag (see 88C, Air bag and
Pretensioners, Passenger's frontal airbag: Re-
moval - Refitting, page 88C-8) ,
-the glovebox (see Glovebox: Removal - Refit-
ting) (MR 411, 57A, Interior equipment),
-the radio (see 86A, Radio, Radio: Removal - Re-
fitting, page 86A-4) ,
-the centre front panel (see Centre front panel: Re-
moval - Refitting) (MR 411, 57A, Interior equip-
ment),
-the hazard warning lights control (see 84A, Con-
trol - Signals, Hazard warning lights and central
door control: Removal - Refitting, page 84A-10)
, Equipment required
Diagnostic tool
IMPORTANT
Consult the safety and cleanliness advice and ope-
ration recommendations before carrying out any
repair (see 88A, Wiring harness, Wiring: Precau-
tions for the repair, page 88A-2) .
IMPORTANT
To avoid any risk of triggering when working on or
near a pyrotechnic component (airbags or preten-
sioners), lock the airbag computer using the dia-
gnostic tool.
When this function is activated, all the trigger lines
are inhibited and the airbag warning light on the ins-
trument panel lights up contin uously (ignition on).
IMPORTANT
Never handle the pyrotechnic systems (pretensio-
ners or airbags) near to a source of heat or naked
flame - they may be triggered.
WARNING
To prevent damaging the connectors, consult the
disconnection procedures (see Connector: Dis-
connection and reconnection) (Technical Note
6015A, 88A, Wiring).
ENGINE REV COUNTER
88A-65
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting
RIGHT-HAND DRIVE
88A
-the parking distance control buzzer connector.
aConnect:
-the fuel pump connector,
-the rear wheel speed sensor wiring connectors,
-the passenger compartment wiring / tailgate wiring
connectors,
-the parking brake switch connector.
III - FINAL OPERATION.
aRefit:
-the rear wheel arch trim (see Rear wheel arch
trim: Removal - Refitting) (MR 412, 71A, Body in-
ternal trim),
-the rear quarter panel trims (see Quarter panel
trim: Removal - Refitting) (MR 412, 71A, Body in-
ternal trim),
-the rear parcel shelf side trims (see Rear parcel
shelf side trim: Removal - Refitting) (MR 412,
71A, Body internal trim),
-the floor carpets (see Floor carpet: Removal - Re-
fitting) (MR 412, 71A, Body internal trim),
-the rear panel trims (see Rear panel lining: Re-
moval - Refitting) (MR 412, 71A, Body internal
trim),
-the front door sill inner trims (see Front door sill
lining: Removal - Refitting) (MR 412, 71A, Body
internal trim),
-the dashboard (see Dashboard: Removal - Refit-
ting) (MR 412, 57A, Interior equipment),
-the tweeters (see 86A, Radio, Tweeter: Removal
- Refitting, page 86A-7) ,
-the centre console (see Centre console: Removal
- Refitting) (MR 412, 57A, Interior equipment),
-the A-pillar trims (see Windscreen pillar trim: Re-
moval - Refitting) (MR 412, 71A, Body internal
trim),
-the hazard warning lights control (see 84A, Con-
trol - Signals, Hazard warning lights and central
door control: Removal - Refitting, page 84A-10)
,
-the centre front panel (see Centre front panel: Re-
moval - Refitting) (MR 412, 57A, Interior equip-
ment),
-the radio (see 86A, Radio, Radio: Removal - Re-
fitting, page 86A-4) ,-the glovebox (see Glovebox: Removal - Refit-
ting) (MR 412, 57A, Interior equipment),
-the passenger front airbag (see 88C, Air bag and
Pretensioners, Passenger's frontal airbag: Re-
moval - Refitting, page 88C-8) ,
-the instrument panel (see 83A, Instrument panel,
Instrument panel: Removal - Refitting, page
83A-1) ,
-the steering column switch assembly (see 84A,
Control - Signals, Steering column switch as-
sembly: Removal - Refitting, page 84A-2) .
aRefit the rev counter (see 83A, Instrument panel,
Rev counter: Removal - Refitting, page 83A-3) .
aRefit:
-the steering wheel (see Steering wheel: Removal
- Refitting) (MR 411, 36A, Steering assembly),
-the driver's front airbag (see 88C, Air bag and Pre-
tensioners, Driver's frontal airbag: Removal -
Refitting, page 88C-6) ,
-the rear bench seatback (see Rear bench seat-
back: Removal - Refitting) (MR 412, 76A, Rear
seat frames and runners),
-the rear bench seat base (see Rear bench seat
base: Removal - Refitting) (MR 412, 76A, Rear
seat frames and runners),
-the front seats (see Complete front seat: Remo-
val - Refitting) (MR 412, 75A, Front seat frames
and runners),
-the rear bumper (see Rear bumper: Removal -
Refitting) (MR 412, 55A, Exterior protection),
-the rear lights on the wing (see 81A, Rear lighting,
Rear wing light: Removal - Refitting, page 81A-
3) .
aConnect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-2) .
aUnlock the airbag computer using the Diagnostic
tool (see Fault finding - Replacement of compo-
nents) (MR 413, 88C, Airbags and pretensioners).
ENGINE REV COUNTER