Page 24 of 241

80B-12
HEADLIGHTS
Front fog light: Removal - Refitting
80B
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
1 - Refitting the fog light bulb
aReplace the fog light bulb with an approved bulb.
aRefit the fog light bulb.
aTurn the fog light bulb a quarter of a turn clockwise.
aConnect the fog light connector.
2 - Refitting the fog light
aRefit the front fog light.
II - FINAL OPERATION.
Refitting the left-hand fog light bulb
aRefit:
-the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
-the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres).
Refitting the fog light bulb
aRefit:
-the lower bolts of the front wheel arch liner,
-the bolt for the front section of the engine undertray
on the side concerned.
Refitting the fog light
aRefit:
-the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
-the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres).
D4F, and 780
K4M, and 854
Page 25 of 241
80B-13
HEADLIGHTS
Side indicator: Removal - Refitting
80B
REMOVAL
OPERATION FOR REMOVAL OF PART
CONCERNED
aUnclip the side indicator (1) using a small flat-blade
screwdriver (2) .
aRemove the side indicator (1) from the bulb moun-
ting (3) by turning it a quarter of a turn anti-clockwi-
se.
REFITTING
REFITTING OPERATION FOR PART CONCERNED
aIf the side indicator bulb is replaced, use a W5W ap-
proved bulb.
aRefit the side indicator on the bulb mounting by tur-
ning it a quarter of a turn clockwise.
aFit the side indicator onto the front wing.
119384
121206
Page 65 of 241

84A-10
CONTROL - SIGNALS
Hazard warning lights and central door control: Removal - Refitting84A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aLock the airbag computer using the Diagnostic tool
(see MR 413 Fault finding, 88C, Airbags and pre-
tensioners, Fault finding - Replacement of com-
ponents).
aDisconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-2) .
aRemove:
-the instrument panel (see 83A, Instrument panel,
Instrument panel: Removal - Refitting, page
83A-1) ,
-the passenger front airbag (1) (see 88C, Air bag
and Pretensioners, Passenger's frontal airbag:
Removal - Refitting, page 88C-8) .
aUnclip the side trim from the driver's side dashboard
(2) .II - OPERATION FOR REMOVAL OF PART
CONCERNED
aUnclip the dashboard central trim (3) .
aDisconnect the hazard warning light and central
door locking switch connector.
aUnclip the hazard warning light and central door loc-
king switch at (4) .
aRemove the hazard warning light and central door
locking switch (5) . Equipment required
Diagnostic tool
119517
119518
119539
Page 66 of 241
84A-11
CONTROL - SIGNALS
Hazard warning lights and central door control: Removal - Refitting84A
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRefit the hazard warning light and central door loc-
king switch.
aConnect the hazard warning light and central door
locking switch connector.
II - FINAL OPERATION.
aClip on:
-the dashboard central trim,
-the side trim from the driver's side dashboard.
aRefit:
-the passenger front airbag (see 88C, Air bag and
Pretensioners, Passenger's frontal airbag: Re-
moval - Refitting, page 88C-8) ,
-the instrument panel (see 83A, Instrument panel,
Instrument panel: Removal - Refitting, page
83A-1) .
aConnect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-2) .
aUnlock the airbag computer using the Diagnostic
tool (see MR 413 Fault finding, 88C, Airbags and
pretensioners, Fault finding - Replacement of
components).
Page 90 of 241
85A-20
WIPING - WASHING
Rain and light sensor: Removal - Refitting
LIGHTS + AUTOMATIC WINDSCREEN WIPER
85A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aRemove the covers from the interior rear-view mirror
(see Interior rear-view mirror: Removal - Refit-
ting) (MR 412, 57A, Interior equipment).
II - REMOVAL OPERATION FOR PART
CONCERNED
1 - Replacing the rain sensor
aDisconnect the connector at (1) .
aUnclip the two side clips (2) from the rain and light
sensor using the (Car. 1363),
aRemove the rain and light sensor.2 - Replace the windscreen
aDisconnect the connector at (3) .
aUnclip the two side clips (4) from the rain and light
sensor using the (Car. 1363), Special tooling required
Car. 1363Set of tr im removal levers.
124343
124343
Page 139 of 241

88A-3
WIRING HARNESS
Front left-hand wiring: Removal - Refitting
LEFT-HAND DRIVE
88A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 411, 02A, Lifting equip-
ment).
aSwitch off the ignition.
aRemove:
-the battery (see 80A, Battery, Battery: Removal -
Refitting, page 80A-2) ,
-the battery tray (see 80A, Battery, Battery tray:
Removal - Refitting, page 80A-6) ,
-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (MR 412, 55A, Exterior
protection),
-the front bumper (see Front bumper: Removal -
Refitting) (MR 412, 55A, Exterior protection),
-the side indicators (see 80B, Headlights, Side in-
dicator: Removal - Refitting, page 80B-13) ,
-the master cylinder (see Master cylinder: Remo-
val - Refitting) (MR 411, 37A, Mechanical compo-
nent controls),
-the brake servo (see Brake servo: Removal - Re-
fitting) (MR 411, 37A, Mechanical component con-
trols),
-the left-hand suspended engine mounting (see
Left-hand suspended engine mounting: Remo-
val - Refitting) (MR 411, 19D, Engine mounting).aUnclip the glovebox.
aRemove the dashboard lower trim.
aDisconnect the cruise control switch connector (1) .
aRemove:
-the bolts (2) IMPORTANT
Consult the safety and cleanliness advice and ope-
ration recommendations before carrying out any
repair (see 88A, Wiring harness, Wiring: Precau-
tions for the repair, page 88A-2) .
Note:
The dashboard does not need to be removed in
order to access the pedal wiring.
119506
CRUISE CONTROL
121212
Page 144 of 241

88A-8
WIRING HARNESS
Front left-hand wiring: Removal - Refitting
LEFT-HAND DRIVE
88A
-the front left-hand indicator connector,
-the front left-hand headlight connector,
-the front left-hand side light connector,
-the windscreen washer pump connector,
-the horn connector,
-the front right-hand side light connector,
-the front right-hand headlight connector,
-the front right-hand indicator connector.
aConnect the regulated additional heater connector.
aRefit the additional heater earth wiring nut.
aConnect the gearbox pump assembly relay connec-
tor.
aRefit:
-the windscreen wiper mechanism (see 85A, Wi-
ping - Washing, Windscreen wiper mechanism:
Removal - Refitting, page 85A-10) ,
-the earth wiring nut on the bodywork,
-the earth wiring nut on the negative battery termi-
nal,
-the hydraulic brake unit earth wiring nut,
-the earth wiring nut on the body,
-the earth wiring nut on the front left-hand side
member,
-the earth wiring nut on the front right-hand side
member,
aClip:
-the section of wiring onto the dashboard cross
member,
-the section of wiring onto the windscreen washer
reservoir
-the section of wiring onto the front bumper cross
member,
-the section of wiring onto the bulkhead.
aRefit the engine compartment connection unit nuts.aClip on:
-the fuse holders,
-the front left-hand wiring/engine harness connec-
tor.
aConnect the front left-hand wiring/engine harness
connector.
aRefit:
-the engine compartment connection unit supply wi-
ring nut,
-the fuses.
aClip on the engine compartment connection unit
board.
III - FINAL OPERATION
aRefit:
-the cover from the engine compartment connection
unit,
-the bolts.
aConnect the cruise control switch connector.
aRefit the dashboard lower trim.
aClip the glovebox in position.
aRefit:
-the left-hand suspended engine mounting (see
Left-hand suspended engine mounting: Remo-
val - Refitting) (MR 411, 19D, Engine mounting),
-the brake servo (see Brake servo: Removal - Re-
fitting) (MR 411, 37A, Mechanical component con-
trols),
-the master cylinder (see Master cylinder: Remo-
val - Refitting) (MR 411, 37A, Mechanical compo-
nent controls),
-the side indicators (see 80B, Headlights, Side in-
dicator: Removal - Refitting, page 80B-13) ,
-the front bumper (see Front bumper: Removal -
Refitting) (MR 412, 55A, Exterior protection), CLIMATE CONTROL
JH1
WARNING
To prevent damage to the wiring har ness when
refitting, obser ve the original routing.
CRUISE CONTROL
Page 154 of 241

88A-18
WIRING HARNESS
Engine wiring: Removal - Refitting
K9K
88A
-the connector from the water detection sensor on
the fuel filter (4) ,
-the camshaft position sensor connector (5) ,
-the pinking sensor connector (6) ,
-the turbocharging pressure sensor connector (7) ,
-the air temperature sensor connector (8) ,
-the injector connector (9) ,
-the heater plugs connector (10) ,
-the fuel temperature sensor connector (11) ,
-the fuel rail pressure sensor connector (12) ,
-the diesel injection computer connectors (13) ,
-the pre-postheating unit connector (14) ,
-the exhaust gas recirculation solenoid valve con-
nector (15) ,
-the coolant temperature sensor connector (16) ,
-the crankshaft position sensor connector (17) ,
-the reversing lights switch connector (18) ,
-the front of engine wiring/engine harness connec-
tor (19) .
aDisconnect the cooling fan assembly connector (20)
.aDisconnect:
-the engine cooling fan assembly connector (21) ,
-the engine cooling fan assembly resistor connector
(22) ,
-the refrigerant fluid pressure sensor connector (23)
,
-the air conditioning compressor connector (24) .
aRemove:
-the alternator earth wiring nut (25) ,
-the nuts from the starter supply and earth terminals
(26) ,
-the engine earth wiring nut (27) ,
-the positive battery terminal wiring nut (28) ,
-the earth wiring nut on the front left-hand side
member (29) ,
-the battery protection fuse wiring nuts (30) ,
-the wiring mounting nut on the battery protection
fuse board (31) ,
-the engine compartment connection unit supply wi-
ring nut (32) .
aUnclip:
-the section of wiring on the cylinder head, STANDARD HEATING
122359
AIR CONDITIONING
125249