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TWINGO - Section 5
Contents
Pages
TWINGO - Section 5 ContentsPages
51A SIDE OPENING ELEMENT MECHANISMS
Front side door lock:
Removal - Refitting 51A-1
Front side door lock barrel:
Removal - Refitting 51A-3
Exter ior door handle:
Removal - Refitting 51A-5
Front side door electric
window mechanism:
Removal - Refitting 51A-6
Front side door manual
window winder mechanism:
Removal - Refitting 51A-8
Front side door check strap:
Removal - Refitting 51A-10
52ANON-SIDE OPENING ELEMENT
MECHANISMS
Bonnet lock: Removal -
Refitting 52A-1
Bonnet release cable:
Removal - Refitting 52A-2
Tailgate lock: Removal -
Refitting 52A-3
Tailgate strut: Removal -
Refitting 52A-4
Tailgate exterior opening
control: Removal - Refitting 52A-5
Sunroof operating
mechanism: Removal -
Refitting 52A-6
Sunroof mobile panel:
Removal - Refitting 52A-9
Sunroof mobile panel guide:
Removal - Refitting 52A-12
Sunroof deflector: Removal -
Refitting 52A-14
Sunroof sun visors: Removal
- Refitting 52A-15
54A WINDOWS
Windscreen: Removal -
Refitting 54A-1
Front side door sliding
window: Removal - Refitting 54A-3
Rear quar ter panel window:
Removal - Refitting 54A-4
Rear screen: Removal -
Refitting 54A-5
Sunroof fixed window:
Removal - Refitting 54A-7 52ANON-SIDE OPENING ELEMENT
MECHANISMS
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51A-1
SIDE OPENING ELEMENT MECHANISMS
Front side door lock: Removal - Refitting
51A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aRemove:
-the front side door trim (see Front side door trim:
Removal - Refitting) (MR 412, 72A, Side opening
element trim),
-the door sealing film (see Door sealing film: Re-
moval - Refitting) (MR 412, 65A, Opening ele-
ment sealing),
-the door exterior handle (see 51A, Side opening
element mechanisms, Exterior door handle:
Removal - Refitting, page 51A-5) .
aRemove the bolts (1) .
aUndo the bolts (2) .
aRemove:
-the lower guide on the sliding window,
-the front side door lock barrel (see 51A, Side ope-
ning element mechanisms, Front side door lock
barrel: Removal - Refitting, page 51A-3) .aUndo the front side door lock catch (3) (depending
on equipment level).
II - REMOVAL OPERATION FOR PART
CONCERNED
aRemove the bolts (4) . Tightening torquesm
door lock bolts8 Nm
119278
121218
119256
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51A-2
SIDE OPENING ELEMENT MECHANISMS
Front side door lock: Removal - Refitting
51A
aGently lift the door lock to extract it from the retaining
hook (5) .
aUnclip the interior locking linkage on the door lock
(depending on equipment level).
aDisconnect the door lock supply connector (depen-
ding on equipment level).
aRemove the lock from the door box section.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aPosition the sealing foam on the lock (depending on
equipment level) (part no. 82 00 556 180).
aFit the lock into the door box section.
aClip the interior locking linkage onto the door lock
(depending on equipment level).
aPosition the door lock on the retaining hook (5) .
aConnect the door lock supply connector (depending
on equipment level).
aRefit the bolts (4) without tightening them.aTorque tighten the door lock bolts (8 Nm) following
the tightening order:
-bolt (5) ,
-bolt (6) ,
-bolt (7) .
aCarry out a function test.
II - FINAL OPERATION.
aFit the front side door lock catch (3) .
aRefit:
-the front side door lock barrel (see 51A, Side ope-
ning element mechanisms, Front side door lock
barrel: Removal - Refitting, page 51A-3) ,
-the lower guide on the sliding window,
-the bolts (1) .
aTighten the bolts (2) .
aRefit:
-the door exterior handle (see 51A, Side opening
element mechanisms, Exterior door handle:
Removal - Refitting, page 51A-5) ,
-the door sealing film (see Door sealing film: Re-
moval - Refitting) (MR 412, 65A, Opening ele-
ment sealing),
-the front side door trim (see Front side door trim:
Removal - Refitting) (MR412, 72A, Side opening
elements trim).
18696119256
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51A-3
SIDE OPENING ELEMENT MECHANISMS
Front side door lock barrel: Removal - Refitting
51A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aRemove:
-the front side door trim (see Front side door trim:
Removal - Refitting) (MR 412, 72A, Side opening
element trim),
-the door sealing film (see Door sealing film: Re-
moval - Refitting) (MR 412, 65A, Door sealing).
II - REMOVAL OPERATION FOR PART
CONCERNED
aTurn the locking ring (1) on the door lock barrel by 1/
8 of a turn anti-clockwise.aRemove:
-the locking ring (2) keeping the lug (3) located on
the lower section of the lock barrel unclipped,
-the door lock barrel.
REFITTING
I - REMOVAL PREPARATION OPERATION
aAlways replace the door lock barrel locking ring.
II - REFITTING OPERATION FOR PART
CONCERNED
aRefit:
-the door lock barrel,
-the door lock barrel locking ring.
aTurn the door lock barrel locking ring by 1/8 of a turn
clockwise.
aCarry out a function test
119293
119294
Note:
Note the direction of fitting of the door lock barrel
locking r ing's:
-mark G for the left-hand side,
-mark D for the right-hand side.
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51A-4
SIDE OPENING ELEMENT MECHANISMS
Front side door lock barrel: Removal - Refitting
51A
III - FINAL OPERATION.
aRefit:
-the door sealing film (see Door sealing film: Re-
moval - Refitting) (MR 412, 65A, Opening ele-
ment sealing),
-the front side door trim (see Front side door trim:
Removal - Refitting) (MR412, 72A, Side opening
elements trim).
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52A-1
NON-SIDE OPENING ELEMENT MECHANISMS
Bonnet lock: Removal - Refitting
52A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aRemove the front bumper (see 55A, Exterior pro-
tection, Front bumper: Removal - Refitting, page
55A-1) .
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove:
-the bonnet catch nuts (1) through the openings (2)
in the front upper cross member,
-partially the bonnet catch.aUnclip:
-the clip (3) using a flat screwdriver,
-the bonnet opening cable sleeve stop (4) .
aRemove the bonnet catch.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aClip on:
-the clip (3) ,
-the bonnet opening cable sleeve stop (4) .
aRefit:
-the bonnet catch,
-the bonnet catch nuts (1) .
aPretighten the bonnet catch nuts.
aAdjust the play and flush fitting of the bonnet ( (see
Bonnet: Adjustment) ).
aTorque tighten the bonnet catch nuts (21 Nm).
II - FINAL OPERATION.
aRefit the front bumper (see 55A, Exterior protec-
tion, Front bumper: Removal - Refitting, page
55A-1) . Tightening torquesm
bonnet catch nuts21 Nm
121039
121038
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52A-2
NON-SIDE OPENING ELEMENT MECHANISMS
Bonnet release cable: Removal - Refitting
52A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aRemove:
-the battery ( (see Battery: Removal - Refitting) ),
-the battery tray ( (see Battery tray: Removal - Re-
fitting) ),
-the front wheel arch liner (see 55A, Exterior pro-
tection, Front wheel arch liner: Removal - Refit-
ting, page 55A-18) ,
-the front bumper (see 55A, Exterior protection,
Front bumper: Removal - Refitting, page 55A-1)
,
-the bonnet catch (see 52A, Non-side opening ele-
ment mechanisms, Bonnet lock: Removal - Re-
fitting, page 52A-1) ,
-the front door sill lining ( (see Front door sill
lining: Removal - Refitting) ).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove the bolt (1) .
aUnclip the bonnet release catch.
aNote the route of the bonnet release cable.
aRemove the bulkhead cable routing blanking piece.
aRemove the bonnet release cable.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRefit:
-the bonnet opening cable,
-the bulkhead cable routing blanking piece.
aClip on the bonnet release catch.
aRefit the bolt (1) .
II - FINAL OPERATION.
aRefit:
-the front door sill lining ( (see Front door sill
lining: Removal - Refitting) ),
-the bonnet catch (see 52A, Non-side opening ele-
ment mechanisms, Bonnet lock: Removal - Re-
fitting, page 52A-1) ,
-the front bumper (see 55A, Exterior protection,
Front bumper: Removal - Refitting, page 55A-1)
,
-the front wheel arch liner (see 55A, Exterior pro-
tection, Front wheel arch liner: Removal - Refit-
ting, page 55A-18) ,
-the battery tray ( (see Battery tray: Removal - Re-
fitting) ),
-the battery ( (see Battery: Removal - Refitting) ).
121145
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52A-3
NON-SIDE OPENING ELEMENT MECHANISMS
Tailgate lock: Removal - Refitting
52A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aRemove the tailgate trim ( (see Tailgate trim: Re-
moval - Refitting) ).
a
Unlock the tailgate lock by pushing lug (1) with a
screwdriver.II - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove:
-the bolts (2) from the boot lock,
-the lock from inside the tailgate.
aDisconnect the connector from the tailgate lock.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aConnect the connector to the tailgate lock.
aRefit:
-the lock from inside the tailgate,
-the bolts (2) on the boot lock.
aTorque tighten the boot lock bolts (8 Nm ).
II - FINAL OPERATION.
aRefit the tailgate trim ( (see Tailgate trim: Removal
- Refitting) ). Tightening torquesm
boot lock bolts8 Nm100232
Note:
If there is an electrical fault it is possible to open
the tailgate manually.
Carry out this operation from inside the vehicle.
119288