52A-6
NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof operating mechanism: Removal - Refitting
52A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPartially open the sunroof mobile panel.
aLock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(MR 413, 88C, Airbags and seat belt pretensioners).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (MR 411, 80A, Battery).
aRemove:
-the sunroof console (see Sunroof switch: Remo-
val - Refitting) (MR 411, 87D, Electric window win-
ders - Sunroof),
-the sun visors (see 57A, Interior equipment, Sun
visor: Removal - Refitting, page 57A-16) ,
-the A-pillar trims (see Windscreen pillar trim: Re-
moval - Refitting) (MR 412, 71A, Body internal
trim),
-the rear bench seatback (depending on equipment
level) (see Rear bench seatback: Removal - Re-
fitting) (MR 412, 76A, Rear seat frames and run-
ners),
-the rear parcel shelf side trim panels (see Rear
parcel shelf side trim: Removal - Refitting) (MR
412, 71A, Body internal trim),-the rear panel trims (see Rear panel lining: Re-
moval - Refitting) (MR 412, 71A, Body internal
trim),
-the B-pillar upper trims (see B-pillar upper trim:
Removal - Refitting) (MR 412, 71A, Body internal
trim),
-the rear quarter panel trims (see Quarter panel
trim: Removal - Refitting) (MR 412, 71A, Body in-
ternal trim),
-the headlining (see Headlining: Removal - Refit-
ting) (MR 412, 71A, Body internal trim),
-the cross member mounting of the sunroof sun vi-
sor (see 52A, Non-side opening element mecha-
nisms, Sunroof sun visors: Removal - Refitting,
page 52A-15) ,
-the roof protection strips (see 55A, Exterior pro-
tection, Roof protection strip: Removal - Refit-
ting, page 55A-17) .
aRemove:
-the bolts (1) ,
-the sunroof computer mounting.
aDisconnect the sunroof computer connectors. Equipment required
Diagnostic tool
IMPORTANT
To avoid any risk of triggering when working on or
near a pyrotechnic component (airbags or preten-
sioners), lock the airbag computer using the dia-
gnostic tool.
When this function is activated, all the trigger lines
are inhibited and the airbag warning light on the ins-
trument panel lights up contin uously (ignition on).
IMPORTANT
Never handle the pyrotechnic systems (pretensio-
ners or airbags) near to a source of heat or naked
flame - they may be triggered.
121396
52A-8
NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof operating mechanism: Removal - Refitting
52A
-the B-pillar upper trims (see B-pillar upper trim:
Removal - Refitting) (MR 412, 71A, Body internal
trim),
-the rear panel trims (see Rear panel lining: Re-
moval - Refitting) (MR 412, 71A, Body internal
trim),
-the rear parcel shelf side trim panels (see Rear
parcel shelf side trim: Removal - Refitting) (MR
412, 71A, Body internal trim),
-the rear bench seatback (depending on equipment
level) (see Rear bench seatback: Removal - Re-
fitting) (MR 412, 76A, Rear seat frames and run-
ners),
-the A-pillar trims (see Windscreen pillar trim: Re-
moval - Refitting) (MR 412, 71A, Body internal
trim),
-the sunroof console (see Sunroof switch: Remo-
val - Refitting) (MR 411, 87D, Electric window win-
ders - Sunroof),
-the sun visors (see 57A, Interior equipment, Sun
visor: Removal - Refitting, page 57A-16) .
aConnect the battery (see Battery: Removal - Refit-
ting) (MR 411, 80A, Battery).
aUnlock the airbag computer using the Diagnostic
tool (see Fault finding - Replacement of compo-
nents) (MR 413, 88C, Airbags and seat belt preten-
sioners).
aInitialise the sunroof motor (see Electric sunroof:
Initialisation) (MR 413, 87D, Electric windows - Su-
nroof).
52A-13
NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof mobile panel guide: Removal - Refitting
PANORAMIC SUNROOF
52A
aUse a LINT-FREE CLOTH soaked in HEPTANE
(see Vehicle: Parts and consumables for the re-
pair) (04B, Consumables - Products) to clean the
areas (5) of the sunroof mobile panel guides.
aWipe the areas (5) with a clean and dry LINT-FREE
CLOTH (see Vehicle: Parts and consumables for
the repair) (04B, Consumables - Products).
aUsing a fine brush, lightly grease areas (5) only with
OPENING ELEMENT GREASE (see Vehicle:
Parts and consumables for the repair) (04B, Con-
sumables - Products).
II - REFITTING OPERATION FOR PART
CONCERNED
a
aRefit the sunroof mobile panel guides at (6) and (7) .aClip on the sunroof mobile panel guides at (8) until
the locking noise can be heard.
III - FINAL OPERATION
aRefit the mobile panel to the sunroof (see 52A, Non-
side opening element mechanisms, Sunroof mo-
bile panel: Removal - Refitting, page 52A-9) .
138993
Note:
Before refitting the sunroof mobile panel guides,
check that there are no foreign bodies in the clip-
ping area.
138996
138997
52A-15
NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof sun visors: Removal - Refitting
PANORAMIC SUNROOF
52A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aLock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(88C, Airbags and pretensioners).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
aRemove the headlining (see Headlining: Removal -
Refitting) (71A, Body internal trim).II - OPERATION FOR REMOVAL OF PART
CONCERNED
aUnroll the sun visors fully.
aRemove the roof middle cross member bolts (2) .
aRemove the stops (3) .
aRoll the sun visors.
aRemove the « sunroof sun visors - roof centre cross
member » assembly.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aBring together the « sunroof sun visors - roof centre
cross member » assembly.
aEngage the sun visors into the guide runners.
aUnroll the sun visors fully.
aRefit:
-the stops (3) ,
-the roof middle cross member bolts (2) .
aTorque tighten the roof middle cross member
bolts (4 N.m ). Equipment required
Diagnostic tool
Tightening torquesm
roof middle cross mem-
ber bolts4 N.m
IMPORTANT
To avoid any risk of triggering when working on or
near a pyrotechnic component (airbags or preten-
sioners), lock the airbag computer using the dia-
gnostic tool.
When this function is activated, all the trigger lines
are inhibited and the airbag warning light on the ins-
trument panel lights up contin uously (ignition on).
IMPORTANT
Never handle the pyrotechnic systems (pretensio-
ners or airbags) near to a source of heat or naked
flame - they may be triggered.
121222
Note:
Do not remove the bolts (1) from the visor retai-
ning yokes; the visors are connected to the mid-
dle cross member.
52A-16
NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof sun visors: Removal - Refitting
PANORAMIC SUNROOF
52A
II - FINAL OPERATION
aCarry out a function test.
aRefit the headlining (see Headlining: Removal -
Refitting) (71A, Body internal trim).
aConnect the battery (see Battery: Removal - Refit-
ting) (80A, Battery).
aUnlock the airbag computer using the Diagnostic
tool (see Fault finding - Replacement of compo-
nents) (88C, Airbags and pretensioners).
54A-7
WINDOWS
Sunroof fixed window: Removal - Refitting
54A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aLock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(MR 413, 88C, Airbags and seat belt pretensioners).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (MR 411, 80A, Battery).
aRemove:
-the headlining (see Headlining: Removal - Refit-
ting) (MR 412, 71A, Body internal trim),
-the roof protection strips (see 55A, Exterior pro-
tection, Roof protection strip: Removal - Refit-
ting, page 55A-17) .
aProtect:
-the sunroof's fixed window surround and the rear
section of the roof using masking tape,
-the inside of the vehicle.II - REMOVAL OPERATION FOR PART
CONCERNED
aCut the cement bead; this operation requires two
people.
aRemove the fixed window from the sunroof.
REFITTING
I - REFITTING PREPARATIONS OPERATION
aPosition the new shims on the sunroof operating me-
chanism.
aFor preparation and bonding (see Technical Note
560A).
II - REFITTING OPERATION FOR PART
CONCERNED
aBond the sunroof fixed window using the specific
support (this operation requires two people):
-Support: PARV 202,
-set of arch supports: APARV 200 ESP. Equipment required
Diagnostic tool
IMPORTANT
To avoid any risk of triggering when working on or
near a pyrotechnic component (airbags or preten-
sioners), lock the airbag computer using the dia-
gnostic tool.
When this function is activated, all the trigger lines
are inhibited and the airbag warning light on the ins-
trument panel lights up contin uously (ignition on).
IMPORTANT
Never handle the pyrotechnic systems (pretensio-
ners or airbags) near to a source of heat or naked
flame - they may be triggered.
121153
54A-8
WINDOWS
Sunroof fixed window: Removal - Refitting
54A
Respect the clearances and shut lines
aObserve the 6 mm clearance between the sunroof
fixed window (1) and the sunroof mobile panel (2) .
aThe sunroof's fixed window (1) should be slightly
lower than its mobile panel (2) .
aArrange the lateral clearances so that they are
equal.
III - FINAL OPERATION.
aRefit:
-the headlining (see Headlining: Removal - Refit-
ting) (MR 412, 71A, Body internal trim),
-the roof protection strips (see 55A, Exterior pro-
tection, Roof protection strip: Removal - Refit-
ting, page 55A-17) .
aConnect the battery (see Battery: Removal - Refit-
ting) (MR 411, 80A, Battery).
aUnlock the airbag computer using Diagnostic tool
(see Fault finding - Replacement of components)
(MR 413, 88C, Airbags and pretensioners).
113525
57A-1
INTERIOR EQUIPMENT
Dashboard: Removal - Refitting
57A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aLock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(88C, Airbags and pretensioners).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
aRemove the passenger front airbag (see Passen-
ger's frontal airbag: Removal - Refitting) (88C,
Airbags and pretensioners).
aRemove:
-the windscreen pillar trims (see Windscreen pillar
trim: Removal - Refitting) (71A, Body internal
trim),
-the driver's front airbag (see Driver's frontal air-
bag: Removal - Refitting) (88C, Airbags and pre-
tensioners),
-the steering wheel (see Steering wheel: Removal
- Refitting) (36B, Power-assisted steering).aRemove the rev counter (depending on the equip-
ment level) (see Rev counter: Removal - Refitting)
(83A, Instrument panel).
aRemove:
-the steering column switch assembly (see Stee-
ring column switch assembly: Removal - Refit-
ting) (84A, Control - Signals),
-the instrument panel (see Instrument panel: Re-
moval - Refitting) (83A, Instrument panel),
-the tweeters (see Tweeter: Removal - Refitting)
(86A, Radio),
-the centre console (see 57A, Interior equipment,
Centre console: Removal - Refitting, page 57A-
12) ,
-the centre front panel (see 57A, Interior equip-
ment, Centre front panel: Removal - Refitting,
page 57A-7) ,
-the control panel (see Control panel: Removal -
Refitting) (61A, Heating).
aUnclip the dashboard side faces. Equipment required
Diagnostic tool
IMPORTANT
To avoid any risk of triggering when working on or
near a pyrotechnic component (airbags or preten-
sioners), lock the airbag computer using the dia-
gnostic tool.
When this function is activated, all the trigger lines
are inhibited and the airbag warning light on the ins-
trument panel lights up contin uously (ignition on).
IMPORTANT
Never handle the pyrotechnic systems (pretensio-
ners or airbags) near to a source of heat or naked
flame - they may be triggered.
FRONT SIDE AIRBAG
ENGINE REV COUNTER
121136