Page 51 of 652
10A-45
ENGINE AND CYLINDER BLOCK ASSEMBLY
Oil pressure sensor: Removal - Refitting
K9K
10A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift ( (see Vehicle:
Towing and lifting) ).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aDisconnect the oil pressure sensor connector.
aRemove the oil pressure sensor (1) using the (Mot.
1495-01).
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRefit the oil pressure sensor using the (Mot. 1495-
01).
aTorque tighten the oil pressure sensor (35 Nm).
II - FINAL OPERATION.
aConnect the Diagnostic tool and check for any
faults; deal with them if necessary. Special tooling required
Mot. 1495-0122 mm socket for removal -
refitting of oxygen sensors.
Equipment required
Diagnostic tool
Tightening torquesm
oil pressure sensor35 Nm
113894
Page 52 of 652
10A-46
ENGINE AND CYLINDER BLOCK ASSEMBLY
Oil pressure sensor: Removal - Refitting
D4F, and 772 – D7F
10A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aDisconnect the oil pressure sensor connector (1) .
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove the oil pressure sensor.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRefit the oil pressure sensor.
aTorque tighten the oil pressure sensor (35 N.m).
II - FINAL OPERATION
aConnect the oil pressure sensor connector.Tightening torquesm
oil pressure sensor35 N.m
120772
Page 53 of 652

10A-47
ENGINE AND CYLINDER BLOCK ASSEMBLY
Oil pressure sensor: Removal - Refitting
D4F, and 780 or 782
10A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aRemove the air filter unit (see 12A, Fuel mixture,
Air filter unit: Removal - Refitting, page 12A-13) .
aUnclip the upstream oxygen sensor wiring harness
from the turbocharger heat shield.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aDisconnect the oil pressure sensor connector (1) .
aRemove the oil pressure sensor (2) .
REFITTING
REFITTING OPERATION FOR PART CONCERNED
aRefit the oil pressure sensor.
aTorque tighten the oil pressure sensor (35 N.m).
aConnect the oil pressure sensor connector.
aClip the upstream oxygen sensor wiring harness
onto the turbocharger heat shield.aRefit the air filter unit (see 12A, Fuel mixture, Air fil-
ter unit: Removal - Refitting, page 12A-13) .
Tightening torquesm
oil pressure sensor35 N.m
121725
Page 54 of 652
10A-48
ENGINE AND CYLINDER BLOCK ASSEMBLY
Oil pressure sensor: Removal - Refitting
K4M
10A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aRemove:
-the dipstick,
-the dipstick guide bolts (1) .
aMove aside the dipstick guide.aRemove:
-the alternator strut bolts (2) ,
-the alternator strut.
aDisconnect the pinking sensor connector (3) . Tightening torquesm
oil pressure sensor32 N.m
alter nator strut bolts25 N.m
132368
132363
132374
Page 55 of 652
10A-49
ENGINE AND CYLINDER BLOCK ASSEMBLY
Oil pressure sensor: Removal - Refitting
K4M
10A
II - REMOVAL OPERATION
aDisconnect the oil pressure sensor connector (4) .
aRemove the oil pressure sensor.
REFITTING
I - REFITTING PREPARATION OPERATION
aCoat the threading of the oil pressure sensor with
SILICONE ADHESIVE SEALANT (see Vehicle:
Parts and consumables for the repair) (04B, Con-
sumables - Products).
II - REFITTING OPERATION
aTorque tighten the oil pressure sensor (32 N.m).
aConnect the oil pressure sensor connector.
III - FINAL OPERATION
aConnect the pinking sensor connector.aRefit the alternator strut.
aTighten to torque and in order the alternator strut
bolts (25 N.m).
aRefit:
-dipstick guide ,
-the dipstick.
132375
132363
Page 58 of 652
10A-52
ENGINE AND CYLINDER BLOCK ASSEMBLY
Oil pump: Removal - Refitting
D4F or D7F
10A
aDisconnect the oil pressure sensor connector.
aDisconnect the oil pressure sensor connector (1) .
aFit hose clamps (Ms. 583) onto the oil-coolant heat
exchanger hoses (2) .
aRelease the clips (3) using the (Mot. 1448).
aDisconnect the oil cooler hoses.
aRemove the timing sprocket. D4F, and 772 – D7F
120772
D4F, and 780 or 782
121725
121726
Page 62 of 652

10A-56
ENGINE AND CYLINDER BLOCK ASSEMBLY
Oil pump: Removal - Refitting
D4F or D7F
10A
aRemove:
-the nut,
-the cover,
-the guard,
-the threaded rod.
aConnect the oil-coolant heat exchanger hoses.
aPut the clips (3) in place using the (Mot. 1448).
aRemove the hose clamps (Ms. 583) from the oil-wa-
ter heat exchanger hoses.
aConnect the oil pressure sensor connector.
aRefit:
-the timing sprocket,
-the sump (see 10A, Engine and cylinder block
assembly, Lower cover: Removal - Refitting,
page 10A-6) .
aFit the lower engine support tool (Mot. 1379).
aRemove:
-the right-hand suspended mounting support bolts,
-the right-hand suspended mounting support,
-the upper timing cover bolts,
-the upper timing cover.aRefit:
-the timing belt (see 11A, Top and front of engine,
Timing belt: Removal - Refitting, page 11A-27) ,
-the crankshaft accessories pulley (see 11A, Top
and front of engine, Crankshaft accessories
pulley: Removal - Refitting, page 11A-20) ,
-the right-hand suspended engine mounting (see
19D, Engine mounting, Right-hand suspended
engine mounting: Removal - Refitting, page
19D-13) .
aRemove the lower engine support tool (Mot. 1379).
aRefit:
-the engine tie-bar (see 19D, Engine mounting,
Lower engine tie-bar: Removal - Refitting, page
19D-18) ,
-the accessories belt (see 11A, Top and front of
engine, Accessories belt: Removal - Refitting,
page 11A-3) ,
-the engine undertray,
-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
-the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres),
-the dipstick,
-the oil filter (see 10A, Engine and cylinder block
assembly, Oil filter: Removal - Refitting, page
10A-29) .
aTop up the engine oil (see 10A, Engine and cylin-
der block assembly, Engine oil: Draining - Refill-
ing, page 10A-22) .
aTop up the coolant level (see 19A, Cooling, Cool-
ing system: Draining - Refilling, page 19A-9) .
20779
D4F, and 780 or 782
Page 65 of 652

10A-59
ENGINE AND CYLINDER BLOCK ASSEMBLY
Oil pressure: Check
D4F or D7F or K9K
10A
I - RECOMMENDATIONS FOR REPAIR
a
II - PARTS AND CONSUMABLES FOR THE REPAIR
WORK
aParts which must be replaced:
-the sump plug sealing washer (in the event of an oil
change),
-oil filter (if removed).
aConsumable:
-Engine oil (see Engine oil: Specifications) (Tech-
nical Note 6013, 04A, Lubricants).
III - CHECK
aRemove the oil pressure sensor (see 10A, Engine
and cylinder block assembly, Oil pressure sen-
sor: Removal - Refitting, page 10A-45) .aCheck the correct operation of the oil pressure sen-
sor valve using the roll pin punch with a diameter of
2 mm and the multimeter. Special tooling required
Mot. 836-05Oil pressure gauge kit.
Mot. 1495-0122 mm socket for removal -
refitting of oxygen sensors.
Equipment required
roll pin punch
multimeter
1/2" long socket (12.7 mm square dr ive)
WARNING
Always check the oil level using the dipstick.
Do not exceed the maximum level on the dipstick
(could destroy the engine).
Correct the engine oil level if necessary before
delivering the vehicle to the customer.
Note:
When topping up the engine oil, always leave at
least 10 minutes before checking the level with a
dipstick.
It is essential to monitor the engine oil pressure
as the engine oil temperature rises (approxi-
mately 80˚C or the first time the engine cool-
ing fan is activated).