DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-55V3 MR-372-J84-13B250$315.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF017
CONTINUED
CC.0
CO
NOTESSpecial notes: If the preheating unit is short circuited to
earth, there is a possibility that the plugs will be permanently
activated.
The heater plugs and the engine may be damaged.
Check the pre-postheating unit connections and the heating plug supply cables.
Check the injection computer connections.
Repair if necessary.
Check the condition of the F2 (70A) supply fuse on the power supply fuse board.
Check the continuity and insulation to earth of the following connections:
Injection computer grey 32-track connector C, track A4 Track 3 preheating unit
Injection computer grey 32-track connector C, track E2 Track 8 preheating unit
Repair if necessary.
If the fault is still present, replace the pre-postheating unit.
1.DEF
NOTESNone
Check the pre-postheating unit connections and the heating plug supply cables.
Check the injection computer connections.
Repair if necessary.
Check the condition of the F2 (70A) supply fuse on the power supply fuse board.
Check the continuity and insulation to earth of the following connections:
Injection computer grey 32-track connector C, track A4 Track 3 preheating unit
Injection computer grey 32-track connector C, track E2 Track 8 preheating unit
Repair if necessary.
If the fault is still present, replace the pre-postheating unit.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-56V3 MR-372-J84-13B250$315.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF025
PRESENT
OR
STOREDPRE-POSTHEATING UNIT DIAGNOSTIC LINE
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after several attempts to start the engine, or following
actuator command AC001 Preheating unit.
Special notes:
It is difficult or even impossible to start the engine when cold.
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
Check the pre-postheating unit connections.
Check the connections on all the heater plugs.
Repair if necessary.
Check fuse F2 (70A) on the power supply fuse board.
Check the resistance of the heater plugs:
Replace any plug whose resistance is not below 2 Ω at + 20˚C.
Check the continuity and absence of interference resistance of the following connections:
preheating unit track 1 cylinder 3 heater plug
preheating unit track 2 cylinder 1 heater plug
preheating unit track 6 cylinder 4 heater plug
preheating unit track 7 cylinder 2 heater plug.
Check for presence of + 12 V on track 4 of the pre-postheating unit (via fuse F2, 70A).
If the fault is still present,
Check the injection computer connections.
Check the following connections for continuity and make sure there is no extraneous resistance:
Injection computer grey 32-track connector C, track A4 track 3 preheating unit connector
Injection computer grey, 32-track connector C, track E2 track 8 of the preheating unit connector
If the fault is still present, replace the pre-postheating unit.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF025
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-57V3 MR-372-J84-13B250$315.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF037
PRESENT
OR
STOREDENGINE IMMOBILISER
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after an attempt to start engine.
Special notes:
It is impossible to start the vehicle.
If the fault is present, the level 2 warning light will light up.
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
Check the UCH connections.
Check the injection computer connections.
Repair if necessary.
Test the multiplex network (see 38B, Multiplexing) and carry out a complete fault finding on the UCH.
Refer to the UCH Technical Note (see 87B, Passenger compartment connection unit) if the fault is displayed
as present.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF037
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-58V3 MR-372-J84-13B250$315.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF038
PRESENT
OR
STORED
COMPUTER
1.DEF : Permanent high signal
2.DEF : Permanent low signal
3.DEF : Configuration absent or incorrect
4.DEF : Analogue/digital converter fault
5.DEF : Dialogue disrupted
6.DEF : EEPROM fault
7.DEF : Watchdog activation
8.DEF : Signal outside upper limit
10.DEF : Injector control
11.DEF : Injector control condenser fault
12.DEF : Injection fault under deceleration
13.DEF : Initialisation error
14.DEF : Open circuit or internal electronic fault.
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after one attempt to start the engine, or with the engine
running.
Special notes:
If 6.DEF, 8.DEF or 12.DEF are present the level 1 warning light is lit.
If one of the other faults is present, the level 2 warning light comes on.
If 6.DEF is still present, the OBD warning light will come on after three consecutive
driving cycles (starting + 5 seconds + switching off the ignition and waiting for 1
minute).
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
Priority when dealing with a number of faults:
Deal with fault DF046 Battery voltage first if it is present or stored.
1.DEF to 5.DEF
7.DEF, 8.DEF
10.DEF
12.DEF to 14.DEFCheck the injection computer connections and the continuity of all the supplies.
Repair if necessary.
Clear the faults.
Switch off the ignition, wait 1 minute and switch the ignition on again.
If the fault is still present, contact the Techline and complete the fault finding log.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF038
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-61V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51DIESEL INJECTION
Fault finding – Interpretation of faults
DF039
PRESENT
OR
STOREDINLET AIR TEMPERATURE SENSOR CIRCUIT
CO.1 : Short circuit or open circuit to + 12 V
CC.0 : Short circuit to earth
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after one attempt to start the engine, or with the engine
running.
Special notes:
If the fault is present:
–the air temperature value enters defect mode, i.e. PR059 Inlet air temperature =
20˚C.
–the EGR function is inhibited,
–the level 2 warning light is lit.
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
CO.1
NOTESNone
Check the air flowmeter connections.
Check the injection computer connections.
Repair if necessary.
Check the continuity of the following connection:
Injection supply relay mounting Track 5 track 4 air flow sensor connector
Repair if necessary.
Check the continuity and insulation against + 12 V of the following connections:
Injection computer brown 48-track connector B,
track G2Track 1 air flowmeter connector
Injection computer brown 48-track connector B, track E2 Track 2 air flowmeter connector
Injection computer brown 48-track connector B, track B4 Track 3 air flowmeter connector
Injection computer brown 48-track connector B, track L4 Track 6 air flow sensor connector
Repair if necessary.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF039
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-63V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF040
PRESENT
OR
STOREDCYLINDER 1 INJECTOR CIRCUIT
CC.1 : Short circuit to + 12 V
CO : Open circuit
CC : Short circuit
1.DEF : Injector control
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after the engine has been started.
Special notes:
If CC.1, CC, or 1.DEF is present, the level 2 warning light is lit.
If CO is present the level 1 warning light is lit.
If CO is still present, the OBD warning light will come on after three consecutive driving
cycles (starting + 5 seconds + switching off the ignition and waiting for 1 minute).
If the fault is present, the injection on cylinder 1 is disabled.
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
WARNING
This fault may appear if the wiring harness has been damaged.
Follow the procedure described in the Wiring Check in the Introduction.
This test enables the condition and the conformity of the engine wiring harness to be checked.
CC.1
CO
CC
1.DEF
NOTESNone
Check the connections on injector no 1.
Check the injection computer connections.
Repair if necessary.
Disconnect injector no. 1.
Measure the resistance of injector no. 1 between tracks 1 and 2.
Replace the injector if it has a short circuit (R = 0 Ω) or open circuit (infinite resistance measurement).
Otherwise reconnect injector no. 1.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF040
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-65V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF041
PRESENT
OR
STOREDCYLINDER 2 INJECTOR CIRCUIT
CC.1 : Short circuit to + 12 V
CO : Open circuit
CC : Short circuit
1.DEF : Injector control
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after the engine has been started.
Special notes:
If CC.1, CC, or 1.DEF is present, the level 2 warning light is lit.
If CO is present the level 1 warning light is lit.
If CO is still present, the OBD warning light will come on after three consecutive driving
cycles (starting + 5 seconds + switching off the ignition and waiting for 1 minute).
If the fault is present, the injection on cylinder 2 is disabled.
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
WARNING
This fault may appear if the wiring harness has been damaged.
Follow the procedure described in the Wiring Check in the Introduction.
This test enables the condition and the conformity of the engine wiring harness to be checked.
CC.1
CO
CC
1.DEF
NOTESNone
Check the connections on injector no. 2.
Check the injection computer connections.
Repair if necessary.
Disconnect injector no. 2.
Measure the resistance of injector no. 2 between tracks 1 and 2.
Replace the injector if it has a short circuit (R = 0 Ω) or open circuit (infinite resistance measurement).
Otherwise reconnect injector no. 2.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF041
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-67V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF042
PRESENT
OR
STOREDCYLINDER 3 INJECTOR CIRCUIT
CC.1 : Short circuit to + 12 V
CO : Open circuit
CC : Short circuit
1.DEF : Injector control
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after the engine has been started.
Special notes:
If CC.1, CC, or 1.DEF is present, the level 2 warning light is lit.
If CO is present the level 1 warning light is lit.
If CO is still present, the OBD warning light will come on after three consecutive driving
cycles (starting + 5 seconds + switching off the ignition and waiting for 1 minute).
If the fault is present, the injection on cylinder 3 is disabled.
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
WARNING
This fault may appear if the wiring harness has been damaged.
Follow the procedure described in the Wiring Check in the Introduction.
This test enables the condition and the conformity of the engine wiring harness to be checked.
CC.1
CO
CC
1.DEF
NOTESNone
Check the connections on injector no. 3.
Check the injection computer connections.
Repair if necessary.
Disconnect injector no.3.
Measure the resistance of injector no. 3 between tracks 1 and 2.
Replace the injector if it has a short circuit (R = 0 Ω) or open circuit (infinite resistance measurement).
Otherwise reconnect injector no. 3.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF042