2009 Peugeot Expert VU engine

98
Levels
LEVELS
systems, the use of additives in engine oil is
prohibited. Changing the brake fluid
The brake fluid must be changed at
the intervals stated, according to the
manufacturer's servicing schedule.
Use fluids recommended by the
manufacturer, which fulfil DOT4 standards.
The level must be between the MIN and
MAX marks on the reservoir.
If fluid has to be added frequently, this
indicates a failure which must be checked by
a PEUGEOT dealer as soon as possible.
Warning lights
These regular maintenance operations
will keep your vehicle in good running
order. Consult the instructions at PEUGEOT
dealerships or in the servicing booklet
enclosed in the handbook pack.
If you have to remove/refit the engine
style cover, handle it with care to avoid
damaging the fixing clips.
Oil level
Check the level regularly and top up
between changes. The maximum
consumption is 0.5 litre per 600 miles
(1 000 km).
Check the level with the vehicle level,
engine cold, using the dipstick. Dipstick
There are two marks on the
dipstick:

A = maximum
If you fill past this mark,
contact a PEUGEOT dealer.

B = minimum
Never allow the level to fall
below this mark.
To maintain the reliability of
engines and emission control Oil change
It is imperative that this is carried out at the
intervals specified and the viscosity grade of
the oil selected must fulfil the requirements
in accordance with the manufacturer's
servicing schedule. Consult the instructions
at PEUGEOT dealerships.
Remove the dipstick before filling.
For the 2 litre HDi engine, use the funnel
supplied when filling via the sump opening.
Check the level after filling (never exceed
the max mark).
Screw the cap back onto the sump before
closing the bonnet.
Viscosity selection
In all cases, the oil selected must meet the
manufacturer's requirements.
Checking by means of the warning
lights on the instrument panel
is described in chapter 2, refer to the
"Instruments and controls" section.

99
Levels
CHECKS
6
Cooling system
Only use the fluid recommended by the
manufacturer.
Otherwise, you risk seriously damaging your
engine.
When the engine is warm, the temperature
of the coolant is controlled by the engine
fan. As this fan can operate with the ignition
key removed and because the cooling
system is pressurised, wait for at least one
hour after the engine has stopped before
carrying out any work.
Slacken the cap by 1/4 of a turn to release
the pressure to prevent any risk of scalding.
When the pressure has dropped, remove the
cap and top up the level with coolant.
If fluid has to be added frequently, this
indicates a failure which must be checked by
a PEUGEOT dealer as soon as possible. Power steering fluid level
The vehicle must be parked on level ground
with the engine cold. Unscrew the cap
integrated with the gauge and check the
level which must be between the MIN and
MAX marks.
When this occurs with the engine running it
is due to the start of saturation of the particle
emission filter (exceptionally prolonged
urban type driving conditions: low speed,
long traffic jams, ...).
In order to regenerate the filter, you are
advised to drive at a speed higher than
40 mph (60 km/h) for at least five minutes
as soon as possible, when traffic conditions
permit (until the message disappears and
the service warning light is switched off).
During regeneration of the particle emission
filter, relay noise may be heard under the
fascia.
If the message is still displayed and if the
service warning light remains on, contact a
PEUGEOT dealer.
Topping up
The level must be between the MIN and
MAX marks on the expansion bottle.
If more than 1 litre of fluid is required to top
up the level, have the system checked by a
PEUGEOT dealer. Windscreen wash and headlamp
wash level
For best quality cleaning and for your safety,
we would advise that you use products of
the PEUGEOT Universal range.
Capacity of the screenwash reservoir:
approximately 4.5 litres.
If your vehicle is fitted with headlamp
washers, the capacity of the reservoir is
7.5 litres.
To guarantee optimum cleaning and prevent
freezing, this fluid must not be topped up or
replaced with water.
Diesel additive level (Diesel
with particle emission filter)
The minimum level of this additive
is indicated by lighting of the
service warning light, accompanied by
an audible signal and a message on the
display. Topping up
It is imperative that this additive is topped up
by a PEUGEOT dealer without delay.

101
Checks
CHECKS
6
Manual gearbox
Have the level checked in accordance with
the manufacturer's servicing schedule. To check the main levels and certain
components, in accordance with the
manufacturer's servicing schedule, refer to
the pages of the servicing booklet which
correspond to your vehicle's engine.
Only use products recommended by
PEUGEOT or products of equivalent
quality and characteristics.
In order to optimise the operation of units as
important as the braking circuit, PEUGEOT
selects and offers specific products.
In order to avoid damaging the electrical
units, high pressure washing to clean the
engine compartment is strictly prohibited.
Bleeding the water contained in the
diesel filter
If this warning light comes on,
bleed the filter. Otherwise bleed
regularly each time the engine is
drained.
To evacuate the water, unscrew the bleed
screw located on the filter.
Operate until all of the water in the
transparent pipe has been drained out then
tighten the bleed screw.
HDi engines use advanced technology.
All work requires a special qualification
which is guaranteed by a PEUGEOT dealer.
1.6 litre HDi
2 litre HDi

103
Fuel
CHECKS
6
FILLING WITH FUEL
FUEL CIRCUIT DISARMED The fuel tank must be filled with the engine
off .
DIESEL REPRIMING PUMP
If you should run out of fuel, it is necessary
to re-prime the circuit:
- fill the fuel tank with at least five litres
of diesel,
- squeeze and release the manual repriming pump, under the bonnet under
the protective cover, until fuel appears in
the transparent pipe,
- operate the starter until the engine starts.
Low fuel level
When the needle is at the start of
the red zone, the minimum fuel
tank level is reached when this
warning light comes on. At this
moment, you have approximately 8 litres of
fuel remaining. Fill up without delay to avoid
running out of fuel. When filling with fuel, do not open the
left-hand side door, if fitted on your
vehicle, as there is a risk of damage to the
fuel filler flap.
- Open the fuel filler flap. Insert the key, then turn it a quarter turn.
- Remove the cap and hook it onto the clip located on the inside of the flap.
A label affixed to the inside of the flap
reminds you of the type of fuel to be used.
When filling the fuel tank, do not continue
after the 3 rd cut-off of the nozzle. This could
cause malfunctions.
The capacity of the fuel tank is
approximately 80 litres.
- After filling the fuel tank, lock the cap and close the flap. In a serious collision, a mechanism
automatically prevents fuel from reaching
the engine.
The flashing of this warning light
is accompanied by a message on
the display.
Check that there is no odour or leakage of
fuel outside the vehicle and re-establish the
fuel supply:
- switch off the ignition (STOP position).
- remove the key.
- put the key back in the ignition.
- switch on the ignition and start.

105
Battery
TROUBLESHOOTING
7
BATTERY
This is housed in a compartment located
underneath the floor, in front of the
driver ’s seat.
Before disconnecting the battery, you must
wait for 2 minutes after switching off
the ignition.
Never disconnect a terminal when the
engine is running.
Never charge a battery without first
disconnecting the terminals.
After every reconnection of the battery, switch on the ignition and wait 1 minute
before starting to allow the electronic systems to be initialised. If slight difficulties are experienced after this, please contact a PEUGEOT dealer.
It is advisable to disconnect the battery
if the vehicle is not to be used for a
period of more than one month.
ECONOMY MODE
After the engine has stopped, with the key
in the ignition position, certain functions
(windscreen wiper, electric windows, courtesy
lights, audio equipment, etc.) can only be
used for a cumulative duration of thirty
minutes, to prevent discharging of the battery.
To charge the battery using a battery
charger
- Disconnect the battery,
- Follow the instructions for use given by the battery charger manufacturer,
- Reconnect starting with the negative (-) terminal,
- Check that the terminals and connectors are clean. If they are covered with sulphate (white or greenish deposit), disconnect them and clean them
To start the vehicle from another
battery
- Connect the red cable to the positive (+)
terminals of the two batteries,
- Connect one end of the green or black
cable to the negative (-) terminal of the
slave battery,
- Connect the other end of the green or
black cable to an earth point on the
broken down vehicle as far as possible
from the battery,
- Operate the starter, let the engine run,
- Wait for the engine to return to idle, then
disconnect the cables.
Once the thirty minutes are over, the active
functions are put on standby and the battery
warning light flashes accompanied by a
message on the display.
To resume the use of these functions
immediately, start the engine and let it run
for a few minutes.
The time available will then be double the
time for which the engine was left running.
However, this time will always be between
five and thirty minutes.
A flat battery will prevent the engine
from starting.

117
Changing a fuse
TROUBLESHOOTING
7
RIGHT-HAND SIDE FASCIA PANEL FUSES
- Tilt the storage compartment then pull it firmly to access the fuses.
Fuses A (amps) Allocation

1 15 Rear wiper

2 - Free

3 5 Air bag control unit

4 10 Steering wheel angle sensor, Diagnostic socket,
ESP sensor, Manual ventilation, Clutch switch,
Headlamp beam height, Particle emission filter pump


5 30 Electric mirrors, Passenger electric window mot or

6 30 Front electric windows supply

7 5 Courtesy lights and glove box light

8 20 Multifunction display, Anti-theft alarm siren, Aud
io
equipment, Compact disc changer, Audio/telephone,
Trailer fuse box (accessory), Coachbuilder/vehicle modifier
unit (platform cab)

9 10 Load space accessories socket

10 30 Rear ride height corrector, Steering wheel switchi
ng,
Instrument panel

11 15 Diagnostic socket, Ignition switch

12 15 Hands-free kit, Air bag control unit, Parking assi
stance
control unit

13 5 Engine fuse box, Trailer fuse box

14 15 Rain sensor, Automatic air conditioning, Instru ment panel

15 30 Locking/unlocking/deadlocking of the accesses

16 - Free

17 40 Heated rear screen, Heated mirrors

17 10 Heated mirrors only

119
Changing a fuse
TROUBLESHOOTING
7
FUSES UNDER THE BONNET
- After opening the bonnet, slide the screenwash support to make access
easier.
- Unclip and tilt the box to access the fuses.
Fuses A (amps) Allocation

1 20 Engine control unit, Fuel supply and air supply sy
stems,
Fan assembly

2 15 Horn

3 10 Front and rear wash-wipe pump

4 20 Headlamp wash pump

5 15 Fuel supply system

6 10 Power steering, Secondary brake pedal switch

7 10 Braking system (ABS/ESP)

8 20 Starter control

9 10 Main brake pedal switch

10 30 Fuel supply and air supply systems, Emission contr
ol
systems

11 40 Front ventilation

12 30 Windscreen wipers

13 40 Built-in systems interface

14 30 Free

122
Having your vehicle towed
Without lifting (4 wheels on the road)
You should always use a towbar.
From the front
- Unclip the cover by pressing the bottom part.
- Screw in the removable towing eye until it locks.
BEING TOWED
Lifting (2 wheels on the road only)
It is preferable to raise the vehicle using
professional lifting equipment.
From the rear
- Unclip the cover using a coin or the flat part of the towing eye,
- Screw in the removable towing eye until it locks. When towing with the engine switched
off, there is no braking or steering
assistance.
Vehicles fitted with a manual
gearbox (diesel version)
In the case of vehicles fitted with a manual
gearbox, the gear lever must be in the
neutral position. Failure to observe this
special condition may result in damage
to certain braking components and the
absence of braking assistance the next time
the engine is started.