208 Service, maintenance
Service operations by year 1)
km ( x 1000)1)
miles ( x 1000)1)
1)Whichever occurs first.
⊕ Additional operations.
o Under extreme operating conditions and if required by country-specific conditions, the intervals are reduced.
15
10 1
30
20 45
30 2
60
40 75
50 3
90
60
⊕o Diesel fuel filter: drain water
(If relative humidity is high an
d/or fuel is of lower quality) Annually
Fuel filter: replace and drain water - diesel (g rade EN 590) Every 2 years/60 000 km/40 000 miles
Parking brake: check and adjust
Wheel mounting and suspension front an d rear, brake lines, brake pressure
hoses, fuel lines and exhaust system: visual check xxx
Corrosion protection: check and record in Service and Warranty Booklet Annually
Front and rear wheel br akes: check visually xxx
o
⊕Annual service check if annual mileage exceeds 20 000 km Annually
Engine, transmission, PTO, rear differential, A/C compressor: check for leaks xxx
Steering system boots, track rods , final drive: visual check xxx
Track rod end and supporting ball joint: check xxx
⊕Brake and clutch fluid: change Every 2 years
Wheel fastening: loosen and tighten to torque
Tyre condition and pressures: check, correct xxx
⊕Annual service check if annual
mileage exceeds 20 000 km Annually
First aid kit, tyre repair kit and lash ing eyes: visual check Every 2 years
Headlamp aiming: check, adjust x x x
Door hinges, door stop, lock cylinder, lock striker, bonnet catch, tailgate
hinges and check links: lubricate xxx
Test drive, final check
Service interval display and oil life monitor: reset - if applicable xxx
Service, maintenance 209
International service schedule
(All except Z 24 XE) Service operations by year 1)
km ( x 1000)1)
miles ( x 1000)1)
1)Whichever occurs first.
15
101
30
20 45
30 2
60
40 75
50 3
90
60
Controls, lighting, signalling equi pment and airbags: visual check
steering lock and ignition lock: check xxxxxx
Remote control batteries: replace Every 2 years
Windscreen wipers, windscreen wa sher system: check, correct x x x x x x
Coolant level and antifreeze: check, correct
Hoses: check for tightness and secure seating Annually
Brake fluid level: check, correct xx
Battery terminals: check for secure connections and battery eye Annually
Vehicle system check with TECH2 Annually
Pollen filter: replace xxx
oMore often for when dust, sand or pollen is in the air Annually/15 000 km/10 000 miles
Air cleaner element: replace
xxx
oMore often for when dust or sand is in the air Annually/15 000 km/10 000 miles
⊕Spark plugs and plug leads: replace Every 90 000 km/60 000 miles
Ribbed V-belt: visual check xxx
⊕Toothed belt and tension roller: visual check Annually/15 000 km/10 000 miles
Toothed belt and tension roller: replace - Z 20 DM, Z 20 DMH Every 6 years/90 000 km/60 000 miles
Power steering system: check for leaks. Fluid level: check, correct Annually
Engine oil and oil filter: replace x x x x x x
210 Service, maintenance
Service operations by year 1)
km ( x 1000)1)
miles ( x 1000)1)
1)Whichever occurs first.
⊕ Additional operations.
o Under extreme operating conditions and if required by country-specific conditions, the intervals are reduced.
15
10 1
30
20 45
30 2
60
40 75
50 3
90
60
⊕o Diesel fuel filter: drain water
(If relative humidity is high an
d/or fuel is of lower quality) Annually
Fuel filter: replace and drain water - diesel (g rade EN 590) Every 2 years/60 000 km/40 000 miles
Parking brake: check and adjust
Wheel mounting and suspension front an d rear, brake lines, brake pressure
hoses, fuel lines and exhaust system: visual check Every 2 years/60 000 km/40 000 miles
Corrosion protection: check and record in Service and Warranty Booklet Annually
Front and rear wheel brakes: check visually Every 2 years/60 000 km/40 000 miles
o
⊕Annual service check if annual mileage exceeds 20 000 km Annually
o
⊕Automatic transmission oil: change Every 4 years/60 000 km/40 000 miles
Engine, transmission, A/C compressor: check for leaks Annually
Steering system boots, track rods, final drive: visual check Annually
Track rod end and supporting ball joint: check Annually
⊕Brake and clutch fluid: change Every 2 years
Wheel fastening: loosen and tighten to torque
Tyre condition and pressures: check, correct Every 2 years/60 000 km/40 000 miles
⊕Annual service check if annual
mileage exceeds 20 000 km Annually
First aid kit, tyre repair kit and lash ing eyes: visual check Every 2 years
Headlamp aiming: check, adjust Every 2 years/60 000 km/40 000 miles
Door hinges, door stop, lock cylinder, lock striker, bonnet catch, tailgate
hinges and check links: lubricate Every 2 years/60 000 km/40 000 miles
Test drive, final check
Service interval display and oil life monitor: reset - if applicable xxxxxx
Service, maintenance 211
International service schedule
(Antara Z 24 XE) Service operations by month 1)
km ( x 1000)1)
miles ( x 1000)1)
1)Whichever occurs first.
6
10
6.5 12
20
1318
30
2024
40
26.5 30
50
3336
60
40
Controls, lighting, signalling equi pment and airbags: visual check
steering lock and ignition lock: check xxx
Remote control batteries: replace Every 2 years
Windscreen wipers, windscreen washer system: check, correct xxx
Coolant level and antifreeze: check, correct
Hoses: check for tightness and secure seating xxx
Brake fluid level: check, correct xxx
Battery terminals: check for secu re connections and battery eye xxx
Vehicle system check with TECH2 xxx
Pollen filter: replace Annually/30 000 km/20 000 miles
oMore often for when dust, sand or pollen is in the air Agreement with customer
Air cleaner element: replace
Annually/30 000 km/20 000 miles
⊕Spark plugs and plug leads: replace Every 90 000 km/60 000 miles
Ribbed V-belt: visual check xxx
⊕Toothed belt and tension roller: visual check Annually/30 000 km/20 000 miles
Toothed belt and tension roller: replace Every 8 years/120 000 km/80 000 miles
Power steering system: check for leak s. Fluid level: check, correct xxx
Engine oil and oil filter: replace - fixed interval
2)
2)On vehicles with oil life monitoring, it may be necessary to change the engine oil earlier (control indicator illuminates).
xxxxxx
Service, maintenance213
Additional servicing
Additional operations ⊕
Additional work is work that is not required
every service but can be performed in
conjunction with a regular service.
Time allowances for such work are not
included in the scope of regular services
and will be charged for additionally. It is
more economic if these operations are
performed as part of a scheduled service
than having them performed separately.
Severe operating conditions o
Operating conditions are classified as
severe when one or more of the following
occurs frequently:
z cold starts,
z stop and go,
z trailer/caravan towing,
z gradients and/or high altitudes,
z poor road surfaces,
z sand and dust,
z extreme temperature fluctuations.
Police vehicles, taxis and driving school
vehicles are also cla ssified as operating
under severe conditions.
Under severe operating conditions, it may
be necessary to have certain scheduled
service work done more frequently than the
scheduled intervals.
For example, if fuel is used that does not
comply with required standards, the fuel
filter may need more frequent draining or
replacement and it may also be necessary
to change other components more often
(e.g. spark plugs). It is recommended to seek technical advice
on the servicing requirements dependent
on the specific operating conditions of your
vehicle.
Recommended fluids and
lubricants
Only use products that have been tested
and approved. Damage resulting from the
use of non-approved materials will not be
covered by the warranty.
Checking and topping up fluids
see page 191.
Engine oil
Engine oil is identified by its quality and
also its viscosity. Quality is more important
than viscosity when selecting which engine
oil to use.
Engine oil quality
European specifications
Opel engine oil m
eets classifications
GM-LL-A-025 and GM-LL-B-025 and is
therefore suitable for both petrol and
diesel engines.
International specifications
The above specification is valid only if the
service interval is reduced to that shown for
the international service schedule -
see pages 209 to 212.
Topping up engine oil
Oils of different manufacturers and brands
can be mixed as long as you comply with
the specified engine oil criteria (quality and
viscosity).
9 Warning
Operating materials are hazardous and
must be handled with the appropriate
level of care. If consumed, seek medical
attention immediatel y. Do not inhale
fumes and avoid skin contact. Keep out
of reach of children. Do not allow
operating materials to contaminate the
sewage system, surface water, ground
water or soil. Dispose of empty containers
properly. Always bear in mind that
operating materials are hazardous to
your health.
GM-LL-A-025: Petrol engines
GM-LL-B-025: Diesel engines without DPF
ACEA-C3 Diesel engines with DPF
GM General Motors Europe
LL Longlife
A or B Engine oil quality specification
025 Validity index
ACEA-A3: Petrol engines
ACEA-B4: Diesel engines without DPF
ACEA-C3: Diesel engines with DPF
Technical data 225
Electrical system
Capacities
(approx. in litres) Engine
1)
1)Sales designation - see page 217.
Z 24 XE Z 32 SE Z 20 DMH Z 20 DM
B a tte ry V olt a g e1 2 V1 2 V1 2 V1 2 V
Amp hours 60 Ah70 Ah90 Ah90 Ah
Battery for radio frequency
remote control CR 2032 or
equivalentCR 2032 or
equivalentCR 2032 or
equivalentCR 2032 or
equivalent
Engine
1)
1)Sales designation - see page 217.
Z 24 XE Z 32 SE Z 20 DMH Z 20 DM
Engine coolant 9.010.09.09.0
Fuel tank 65656565
Engine oil with filter change 4.77.4 6.26.2
Engine oil between MIN and MAX on dipstick 1.0 1.01.01.0
Washer fluid reservoir for windscreen and tailgate
washer system 4.0
4.04.04.0
Washer fluid reservoir for windscreen, headlamp
and tailgate washer system 6.7
6.76.76.7
Index229
Brakes ..................................................... 145
ABS
..................................................... 148
Brake assist
........................................ 146
Brake fluid
.......................................... 196
Brake lamps
....................................... 188
Brake servo unit
................................. 127
Foot brake
.......................................... 146
Hand brake
........................................ 147
Bulb replacement
.................................. 185
Bulbs
....................................................... 185
C
Capacities .............................................. 225
Car Pass
................................................... 21
Caravan/trailer towing
.................. 127, 167
Card holder
.............................................. 67
Care
........................................................ 201
Catalytic converter
............... 133, 135, 172
Central locking switch
............................. 25
Central locking system
............................ 25
Centre high-mounted stop lamp Bulb replacement
.............................. 191
Changing the battery Remote control
.................................... 24
Changing tyre/wheel type
.................... 149
Changing wheels
................................... 178
Chassis number, see Vehicle
Identification Number
................... 215, 216
Check control
........................................... 91
Child restraint system
....................... 47, 58
Child safety locks
.................................... 30
Cigarette lighter
...................................... 68
Cleaning
................................................. 201
Climate control
...................................... 103 Clock
......................................................... 76
Clutch fluid
............................................. 197
Clutch operation
................................... 128
CO
2 emissions ........................................ 219
Coin storage
............................................ 67
Cold starts
...................................... 128, 133
Colour information display
............... 77, 83
Console box
............................................. 65
Console net
.............................................. 66
Contrast
................................................... 87
Control indicators
.............................. 12, 70
ABS
............................................... 70, 148
Airbags
........................................... 56, 72
All Wheel Drive
............................ 71, 121
Alternator
............................................. 74
Anti-theft alarm system
.......... 28, 29, 74
Automatic headlamp
range adjustment
.......................... 71, 97
Automatic transmission
.................... 120
Belt tensioners
............................... 45, 72
Brake system
....................... 70, 147, 197
Change engine oil
....................... 73, 194
Coolant temperature
.................. 71, 196
Cruise control
............................... 73, 140
Descent Control System
...... 71, 138, 139
Diesel particle filter
..................... 73, 135
Doors
.................................................... 72
Driver’s seat belt reminder
................. 72
Electronic immobiliser
................... 22, 72
Electronic Stability Control
......... 71, 136
Engine electronics
....................... 72, 134
Engine oil level
..................................... 73
Engine oil pressure
.............................. 74
Exhaust
........................................ 74, 134 Fog tail lamp
................................. 73, 96
Front fog lamps
............................. 73, 96
Front passenger’s seat belt reminder
46
Fuel level
........................................ 72, 76
Headlamp main beam
................. 73, 95
Park pilot
...................................... 71, 143
Power steering
..................................... 73
Preheating
........................................... 73
Tailgate
................................................ 72
Trailer
................................................... 70
Transmission electronics
..................... 72
Turn signal lamps
................................ 72
Water in diesel fuel
..................... 73, 195
Windscreen washer fluid
............ 73, 199
Winter program
........................... 74, 117
Coolant
.................................. 195, 214, 216
Coolant level
......................................... 195
Coolant temperature
...................... 71, 195
Cooled glove compartment
................. 105
Cooling
........................................... 110, 111
Correcting time
....................................... 86
Corrosion protection
............................. 214
Coupling socket load
............................ 168
Courtesy lamps
....................................... 98
Bulb replacement
.............................. 189
Switching off
........................................ 99
Cruise control
........................................ 140
Curtain airbags
....................................... 55
Index230
D
Dashboard - see Instrument panel ........ 10
Data
................................................. 21, 215
Date
.......................................................... 80
Daytime running lamps
.......................... 94
DCS (Descent Control System)
............. 138
Demisting and defrosting Windows
............................................... 17
With air conditioning system
............ 108
With Electronic Climate Control
....... 113
Descent Control System
........................ 138
Diesel
...................................................... 131
Diesel fuel filter
...................................... 194
Diesel fuel system
.......................... 171, 194
Diesel particle filter
......................... 73, 135
Dipped beam
..................................... 14, 95
Bulb replacement
.............................. 186
Display
..................................................... 76
Display mode
........................................... 87
Door locks
.......................................... 6, 205
Doors
........................................................ 72
Drink holders
............................................ 67
Drive control systems
............................ 136
Driving abroad
...................................... 100
Driving hints
........................................... 127
E
Economical driving ................................ 129
Electric exterior mirrors
....................... 9, 30
Electric sun roof
....................................... 34
Electric windows
...................................... 32
Child safety system
............................. 33
Safety function
.................................... 33
Electrical system
.................................... 181 Electrically adjustable front seat
........... 37
Electronic Climate Control
...... 17, 103, 111
Electronic components
......................... 201
Electronic immobiliser
............................. 22
Electronic Stability Control (ESC)
......... 136
Engine braking assistance
................... 118
Engine code
................................... 216, 217
Engine control indicator
....................... 134
Engine data
........................................... 217
Engine oil
............................................... 213
Additives
............................................ 214
Topping up
........................................ 213
Viscosity
............................................. 214
Engine oil change
.................................. 194
Engine oil filter change
......................... 194
Engine oil level and consumption
........ 192
Engine oil life monitor
..................... 73, 194
Engine oil pressure
.................................. 74
Engine oils
...................................... 192, 216
Engine speed
........................................... 75
Engine wash
.......................................... 205
Environmental protection
............. 194, 201
ESC (Electronic Stability Control)
......... 136
Exhaust control indicator
..................... 134
Exhaust gases
....................................... 135
Exhaust system
...................................... 135
Exterior lamps
.......................................... 94
Exterior mirrors
........................................ 30
F
Fan ................................................. 106, 191
Filling station Capacities
.......................................... 225
Engine oil level
................................... 192
Fuel
............................................. 131, 217
Ignition key
.......................................... 21
Opening the bonnet
......................... 171
Tyre pressure
............................. 130, 224
Vehicle data
...................................... 215
Windscreen washer system
.............. 199
First aid kit
....................................... 68, 177
Flat tyre
................................................. 177
Flex-Fix system
...................................... 154
FlexOrganizer
.......................................... 62
Fog tail lamp
........................................... 96
Bulb replacement
.............................. 188
Fold in exterior mirrors
....................... 9, 30
Foot brake
............................................. 146
Front airbags
........................................... 52
Front door lamps
.................................. 100
Bulb replacement
.............................. 190
Front fog lamps
...................................... 96
Bulb replacement
.............................. 188
Front passenger’s seat airbag
............... 52
Front passenger’s seat undertray
......... 66
Front reading lamps Bulb replacement
.............................. 189
Front seat armrest
.................................. 40
Fuel
........................................................ 131
Fuel consumption
................. 129, 131, 219
Fuel filler cap
......................................... 132
Fuel filter
................................................ 194