EC
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1. Reconnect the initial spark plugs.
2. Crank engine for about three seconds, and recheck whether spark is generated between the spark plug and the grounded portion.
Is the inspection result normal? YES >> INSPECTION END
NO >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-117, " Spark
Plug " .
Removal and Installation " .
2. Remove fuel injector assembly. Keep fuel hose and all fuel injectors connected to fuel tube.
3. Disconnect all ignition coil harness connectors.
4. Reconnect all fuel injector harness connectors disconnected.
5. Turn ignition switch ON.
Does fuel drip from fuel injector? YES >> GO TO 11.
NO >> Replace the fuel injector(s) from which fuel is dripping. Diagnosis Procedure " .
Is the inspection result normal? YES >> Replace three way catalyst assembly.
NO >> Repair or replace harness or connector Spark should be generated.
TROUBLE DIAGNOSIS
EC-577
< SERVICE INFOMATION >
[MR TYPE 1] C
D E
F
G H
I
J
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M A EC
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TROUBLE DIAGNOSIS
Trouble Diagnosis Introduction INFOID:0000000004537051
INTRODUCTION The engine has an ECM to control major systems such as fuel con-
trol, ignition control, idle air control system, etc. The ECM accepts
input signals from sensors and instantly drives actuators. It is essen-
tial that both input and output signals are proper and stable. At the
same time, it is important that there are no malfunctions such as vac-
uum leaks, fouled spark plugs, or other malfunctions with the engine.
It is much more difficult to diagnose an incident that occurs intermit-
tently rather than continuously. Most intermittent incidents are
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.
A visual check only may not find t he cause of the incidents. A road
test with CONSULT-III (or GST) or a circuit tester connected should
be performed. Follow the Work Flow on "WORK FLOW".
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A Diagnostic Worksheet like the example
on "Worksheet Sample" should be used.
Start your diagnosis by looking for conventional malfunctions first.
This will help troubleshoot driveability malfunctions on an electroni-
cally controlled engine vehicle.
WORK FLOW MEF036D
SEF233G
SEF234G
EC-768< SERVICE INFOMATION >
[MR TYPE 1]
DTC P0300 - P0304 MULTIPLE CYLINDER
MISFIRE, NO. 1 - 4 CYLINDER MIS-
FIRE
OK or NG OK >> GO TO 7.
NG >> Check ignition coil, power transistor and their circuits. Refer to EC-996 .
7.
CHECK SPARK PLUG
Check the initial spark plug for fouling, etc.
OK or NG OK >> Replace spark plug(s) with standard type one(s). For
spark plug type, refer to EM-227, " Standard and Limit " .
NG >> 1. Repair or clean spark plug.
2. GO TO 8. 8.
CHECK FUNCTION OF IGNITION COIL-III
1. Reconnect the initial spark plugs.
2. Crank engine for about three seconds, and recheck whether spark is generated between the spark plug
and the grounded portion.
OK or NG OK >>
INSPECTION END
NG >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-227, " Standard
and Limit " .
9.
CHECK COMPRESSION PRESSURE
Check compression pressure. Refer to EM-185, " On-Vehicle Service " .
OK or NG OK >> GO TO 10.
NG >> Check pistons, piston rings, valves, valve seats and cylinder head gaskets. 10.
CHECK FUEL PRESSURE
1. Install all removed parts.
2. Release fuel pressure to zero. Refer to EC-574, " Fuel Pressure Check " .
3. Install fuel pressure gauge and check fuel pressure. Refer to EC-574, " Fuel Pressure Check " .
OK or NG OK >> GO TO 12.
NG >> GO TO 11. 11.
DETECT MALFUNCTIONING PART
Check the following.
• Fuel pump and circuit (Refer to EC-991 .)
• Fuel pressure regulator (Refer to EC-574, " Fuel Pressure Check " .)
• Fuel lines (Refer to EM-156 .)
• Fuel filter for clogging
>> Repair or replace. 12.
CHECK IGNITION TIMING
Check the following items. Refer to EC-566, " Basic Inspection " .
Spark should be generated.
SEF156I
Spark should be generated.
At idling: Approximately 350 kPa (3.57 kg/cm 2
, 51 psi)
EC-790< SERVICE INFOMATION >
[MR TYPE 1]
DTC P0420 THREE WAY CATALYST FUNCTION
• It might cause to damage the ignition coil if the gap of more than 17 mm is taken.
NOTE:
When the gap is less than 13 mm, the spark might be generated even if the coil is malfunctioning.
OK or NG OK >> GO TO 10.
NG >> GO TO 7. 7.
CHECK FUNCTION OF IGNITION COIL-II
1. Turn ignition switch OFF.
2. Disconnect spark plug and connect a known-good spark plug.
3. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and the grounded metal portion.
OK or NG OK >> GO TO 8.
NG >> Check ignition coil, power transistor and their circuits. Refer to EC-996 .
8.
CHECK SPARK PLUG
Check the initial spark plug for fouling, etc.
OK or NG OK >> Replace spark plug(s) with standard type one(s). For
spark plug type, refer to EM-227, " Standard and Limit " .
NG >> 1. Repair or clean spark plug. 2. GO TO 9. 9.
CHECK FUNCTION OF IGNITION COIL-III
1. Reconnect the initial spark plugs.
2. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and the grounded portion.
OK or NG OK >>
INSPECTION END
NG >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-227, " Standard
and Limit " .
10.
CHECK FUEL INJECTOR
1. Turn ignition switch OFF.
2. Remove fuel injector assembly. Refer to EM-156 .
Keep fuel hose and all fuel injectors connected to fuel tube.
3. Disconnect all ignition coil harness connectors.
4. Reconnect all fuel injector harness connectors disconnected.
5. Turn ignition switch ON.
Make sure fuel does not drip from fuel injector.
OK or NG OK (Does not drip.)>>GO TO 11.
NG (Drips.)>>Replace the fuel injector(s) from which fuel is dripping. 11.
CHECK INTERMITTENT INCIDENT
Refer to EC-626 .
Spark should be generated.
SEF156I
Spark should be generated.
TROUBLE DIAGNOSIS
EC-1089
< SERVICE INFOMATION >
[MR TYPE 2] C
D E
F
G H
I
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K L
M A EC
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TROUBLE DIAGNOSIS
Trouble Diagnosis Introduction INFOID:0000000004499937
INTRODUCTION The engine has an ECM to control major systems such as fuel con-
trol, ignition control, idle air control system, etc. The ECM accepts
input signals from sensors and instantly drives actuators. It is essen-
tial that both input and output signals are proper and stable. At the
same time, it is important that there are no malfunctions such as vac-
uum leaks, fouled spark plugs, or other malfunctions with the engine.
It is much more difficult to diagnose an incident that occurs intermit-
tently rather than continuously. Most intermittent incidents are
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.
A visual check only may not find t he cause of the incidents. A road
test with CONSULT-III (or GST) or a circuit tester connected should
be performed. Follow the Work Flow on "WORK FLOW".
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driv ability complaint. The customer
can supply good information about such incidents, especially inter-
mittent ones. Find out what symptoms are present and under what
conditions they occur. A Diagnosti c Worksheet like the example on
"Worksheet Sample" should be used.
Start your diagnosis by looking for conventional malfunctions first.
This will help troubleshoot drivability malfunctions on an electroni-
cally controlled engine vehicle.
WORK FLOW MEF036D
SEF233G
SEF234G
EC-1286< SERVICE INFOMATION >
[MR TYPE 2]
DTC P0300 - P0304 MULTIPLE CYLINDER
MISFIRE, NO. 1 - 4 CYLINDER MIS-
FIRE
3. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and the grounded metal portion.
OK or NG OK >> GO TO 7.
NG >> Check ignition coil, power transistor and their circuits. Refer to EC-1518 .
7.
CHECK SPARK PLUG
Check the initial spark plug for fouling, etc.
OK or NG OK >> Replace spark plug(s) with standard type one(s). For
spark plug type, refer to EM-227, " Standard and Limit " .
NG >> 1. Repair or clean spark plug. 2. GO TO 8. 8.
CHECK FUNCTION OF IGNITION COIL-III
1. Reconnect the initial spark plugs.
2. Crank engine for about three seconds, and recheck whether spark is generated between the spark plug
and the grounded portion.
OK or NG OK >>
INSPECTION END
NG >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-227, " Standard
and Limit " .
9.
CHECK COMPRESSION PRESSURE
Check compression pressure. Refer to EM-185, " On-Vehicle Service " .
OK or NG OK >> GO TO 10.
NG >> Check pistons, piston rings, valves, valve seats and cylinder head gaskets. 10.
CHECK FUEL PRESSURE
1. Install all removed parts.
2. Release fuel pressure to zero. Refer to EC-1086, " Fuel Pressure Check " .
3. Install fuel pressure gauge and check fuel pressure. Refer to EC-1086, " Fuel Pressure Check " .
OK or NG OK >> GO TO 12.
NG >> GO TO 11. 11.
DETECT MALFUNCTIONING PART
Check the following.
• Fuel pump and circuit (Refer to EC-1513 .)
• Fuel pressure regulator (Refer to EC-1086, " Fuel Pressure Check " .)
• Fuel lines (Refer to FL-4, " Checking Fuel Line " .)
• Fuel filter for clogging
>> Repair or replace.
Spark should be generated.
SEF156I
Spark should be generated.
At idling: Approximately 350 kPa (3.57 kg/cm 2
, 51 psi)
EC-1308< SERVICE INFOMATION >
[MR TYPE 2]
DTC P0420 THREE WAY CATALYST FUNCTION
• It might cause to damage the igni tion coil if the gap of more than 17 mm (0.66 in) is taken.
NOTE:
When the gap is less than 13 mm (0.52 in), the sp ark might be generated even if the coil is mal-
functioning.
OK or NG OK >> GO TO 10.
NG >> GO TO 7. 7.
CHECK FUNCTION OF IGNITION COIL-II
1. Turn ignition switch OFF.
2. Disconnect spark plug and connect a known-good spark plug.
3. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and the grounded metal portion.
OK or NG OK >> GO TO 8.
NG >> Check ignition coil, power transistor and their circuits. Refer to EC-1518 .
8.
CHECK SPARK PLUG
Check the initial spark plug for fouling, etc.
OK or NG OK >> Replace spark plug(s) with standard type one(s). For
spark plug type, refer to EM-227, " Standard and Limit " .
NG >> 1. Repair or clean spark plug.
2. GO TO 9. 9.
CHECK FUNCTION OF IGNITION COIL-III
1. Reconnect the initial spark plugs.
2. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and
the grounded portion.
OK or NG OK >>
INSPECTION END
NG >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-227, " Standard
and Limit " .
10.
CHECK FUEL INJECTOR
1. Turn ignition switch OFF.
2. Remove fuel injector assembly. Refer to EM-156, " Removal and Installation " .
Keep fuel hose and all fuel injectors connected to fuel tube.
3. Disconnect all ignition coil harness connectors.
4. Reconnect all fuel injector harness connectors disconnected.
5. Turn ignition switch ON. Make sure fuel does not drip from fuel injector.
OK or NG OK (Does not drip.)>>GO TO 11.
NG (Drips.)>>Replace the fuel injector(s) from which fuel is dripping. 11.
CHECK INTERMITTENT INCIDENT
Refer to EC-1138 .
Spark should be generated.
SEF156I
Spark should be generated.
MA
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PERIODIC MAINTENANCE
Introduction of Periodic Maintenance INFOID:0000000004305184
Two different maintenance schedules are provi ded, and should be used, depending upon the conditions in
which the vehicle is mainly operated. After 60,000 miles (96,000 km) or 48 months, continue the periodic
maintenance at the same mileage/time intervals.
Schedule 1 INFOID:0000000004305185
Emission Control System Maintenance Abbreviations: R = Replace. I = Inspect. Correct or r eplace if necessary. [ ]: At the mileage intervals only
Schedule 1
Follow Periodic Maintenance Schedule 1 if your driving habits frequently includes
one or more of the following driving conditions:
• Repeated short trips of less than 5 miles (8 km).
• Repeated short trips of less than 10 miles (16 km) with outside temperatures re- maining below freezing.
• Operating in hot weather in stop-and-go “rush hour” traffic.
• Extensive idling and/or low speed driving for long distances, such as police, taxi or door-to-door delivery use.
• Driving in dusty conditions.
• Driving on rough, muddy, or salt spread roads.
• Towing a trailer, using a camper or a car-top carrier. Emission Control Sys-
tem Maintenance MA-9 Chassis and Body
Maintenance
MA-9Schedule 2
Follow Periodic Maintenance Schedule 2 if none of the driving conditions shown
in Schedule 1 apply to your driving habits. Emission Control Sys-
tem Maintenance MA-11 Chassis and Body
Maintenance MA-11 (HR)
MA-26 (MR)
Air cleaner filter NOTE (2) [R]MA-20 (HR)
MA-29 (MR)
EVAP vapor lines I*MA-25 (HR)
MA-36 (MR)
Fuel lines I*MA-29 Fuel filter NOTE (3)
—
Engine coolant NOTE (4) MA-17 (HR)
MA-26 (MR)
Engine oil R R R R R R R R MA-20 (HR)
MA-30 (MR)
Engine oil filter (Use
genuine oil filter or
equivalent) R R R R R R R R
MA-23 (HR)
MA-33 (MR)
Spark plugs (Iridium-
tipped type) Replace every 105,000 miles (169,000 km)
MA-24 (HR)
MA-34 (MR)
Intake and exhaust
valve clearance* NOTE (5) EM-119, " Cylinder
Head " (HR)
EM-227, " Standard
and Limit " (MR)