2009 MAZDA MODEL B4000 CAB PLUS 4 TRUCK maintenance

AIR FILTER
Refer toscheduled maintenance for the appropriate intervals for
changing the air filter element.
When changing the air filter element, only use a genuine Mazda air filter
element.
WARNING: To reduce the risk of vehicle damage and/or
personal burn injuries do not start your engine with the air
cleaner removed and do not remove it while the engine is running.
Note: Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be void for any damage to
the engine if the correct air filter element is not used.
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MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
ItemApplicationMazda part name or
equivalent Capacity
Brake fluid and clutch fluid (if equipped) AllHigh Performance DOT 3
Motor Vehicle Brake Fluid Between MIN and MAX on
reservoir
1
Door weather strips AllSilicone Lubricant —
Hinges, door checks,
latches, striker plates, fuel filler door hinge and seat tracks All Multi-Purpose Grease
—
Transmission
/steering/parking brake
linkages and pivots, brake and clutch pedal shaft All Premium Long-Life Grease
—
Engine coolant 2.3L I4
engine with manual
transmission
Premium Engine Coolant
2
10.5 quarts (10.0L)
2.3L I4
engine with automatic
transmission 10.2 quarts (9.7L)
4.0L V6
engine with manual
transmission 13.7 quarts (13.0L)
4.0L V6
engine with automatic
transmission 13.2 quarts (12.5L)
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ItemApplicationMazda part name or
equivalent Capacity
Engine oil 2.3L I4
engine SAE 5W-20 Motor Oil 4 .0 quarts (3.8L)
4.0L V6 engine SAE 5W-30 Motor Oil 5.0 quarts (4.7L)
Power steering fluid All MERCONV AT F Fill between MAX / MIN
line on reservoir
Transfer case fluid (4X4) 4x4 Vehicles Transfer Case Fluid 1.25 quarts (1.2L)
Manual transmission fluid 5-speed
manual MERCON
V ATF 2.8 quarts (2.65L)
3
Automatic transmission
fluid (5R44E and 5R55E) 4x2 vehicles
with 2.3L I4 engine
MERCONV AT F
4
9.9 quarts (9.4L)
5
4x2 vehicles
with 4.0Lengines 10.0 quarts (9.5L)
5
4x4 vehicles
with 4.0Lengines 10.3 quarts (9.8L)
5
Front axle fluid (4X4) 4x4 Vehicles
SAE 80W-90 Premium Rear
Axle Lubricant 3.6 pints (1.7L)
Rear axle fluid AllSAE 80W-90 Premium Rear
Axle Lubricant 5.0-5.3 pints (2.4-2.5L)
6
Windshield washer fluid All Ultra-clear Windshield
Washer Concentrate 2.75 quarts (2.6L)
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ItemApplicationMazda part name or
equivalent Capacity
Fuel tank Regular cab
(Short wheel base) —
17 gallons (64.4L)
Cab Plus 4 —19.5 gallons (73.8L)
1Brake fluid will drop slowly as the brakes wear and will rise when brake components are replaced.
Fluid levels below the MAX line that do not trigger the brake warning light are within the normal
operating range, there is no need to add fluid. If the levels are outside the normal operating range,
the performance of your brake system could be compromised, seek service from your authorized
dealer immediately.2Add the coolant type originally equipped in your vehicle. Do not mix different colors or types of
coolant. Do not use Mazda Extended Life Engine Coolant (orange in color). Refer to Adding
engine coolant, in this chapter.3Service refill capacity is determined by filling the transmission to the bottom of the filler hole with
the vehicle on a level surface.4Automatic transmissions that require MERCON V should only use MERCONV fluid or fluid that
is specified dual usage MERCON/MERCON V. Refer toscheduled maintenance to determine
the correct service interval. Use of any fluid other than the recommended fluid may cause
transmission damage.5Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set
by the indication on the dipstick’s normal operating range.6Traction-Lok axles use 4.75–5.0 pints (2.2–2.4L) of rear axle lubricant. Add 4 oz. (118 ml) of
Additive Friction Modifier meeting Mazda specifications for complete refill of Traction-Lok axles.
Service refill capacities are determined by filling the rear axle 1/4 inch to 9/16 inch (6 mm to
14 mm) below the bottom of the filler hole.
If submerged in water, the rear axle lubricant should be changed.
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ENGINE SPECIFICATIONS
Engine2.3L I4 engine 4.0L V6 engine
Cubic inches 138245
Required fuel 87 octane 87 octane
Firing order 1-3-4-21-4-2-5-3-6
Spark plug gap 0.049–0.053 inch (1.25–1.35mm)0.052–0.056 inch
(1.32–1.42mm)
Ignition system EDIS EDIS
Compression ratio 9.7:1 9.7:1
Engine drivebelt routing
• 2.3L I4 Engine without A/C (with A/C similar)
• 4.0L V6 Engine
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The Vehicle Identification Number (VIN) contains the following
information:1. World manufacturer identifier
2. Brake system / Gross Vehicle Weight Rating (GVWR) /
Restraint System
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION CODE DESIGNATIONS
You can find a transmission code on
the Safety Compliance Certification
Label . The following table tells you
which transmission each code
represents.
Description Code
Five-speed automatic (5R44E/5R55E) D
Five-speed manual (HD) J
Five-speed manual (R1) R
MFD. BY FORD MOTOR CO. IN U.S.A.
EXT PNT:XX RC: XXDSO:
WB BRK INT TR TP/PS R AXLE TR SPR XXXXX
XXX X XX X XX X XX \
XXX
XXXXXXXXXXXXX XXX XXXX-XXXXXXX-XX
THIS VEHICLE CONFORMS TO ALL APPLICABLE FEDERAL MOTOR
VEHICLE SAFETY AND THEFT PREVENTION STANDARDS IN
EFFECT ON THE DATE OF MANUFACTURE SHOWN ABOVE.
VIN: XXXXXXXXXXXXXXXXX XXXXX
TYPE: XXX XXXXX
DATE: XX/XX GVWR:XXXXXLB/ XXXXXKG
FRONT GAWR: XXXXL REAR GAWR: XXXXLB
AT XXX kPa/XX PSI COLD AT XXX kPa/XX PSI COLD XXXXKG
WITH
XXXX/XXXXXXX TIRES
XXXX.XX RIMSXXXXKG
WITH
XXXX/XXXXXXX TIRES
XXXX.XX RIMS
FOR MAZDA MOTOR CORPORATION
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