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CO-4
< PREPARATION >
PREPARATION
PREPARATION
PREPARATION
Special Service ToolINFOID:0000000003771279
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name Description
K V 1 0 1111 0 0
(J-37228)
Seal cutter Removing steel oil pan and rear timing chain
case
WS39930000
(—)
Tube pressure Pressing the tube of liquid gasket
EG17650301
(J-33984-A)
Radiator cap tester adapter Adapting radiator cap tester to radiator cap
and radiator filler neck
a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
KV991J0070
(J-45695)
Coolant refill tool For refilling engine cooling system
KV991J0010
(J-23688)
Engine coolant refractometer Checking concentration of ethylene glycol in
engine coolant
—
(J-24460-92)
Radiator pressure test adapter set Adapting radiator pressure tester to reservoir
filler neck.
NT046
S-NT052
S-NT564
LMA053
WBIA0539E
AWBIA0891ZZ
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PREPARATIONCO-5
< PREPARATION >
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Commercial Service ToolINFOID:0000000003771280
Tool name
Description
Power tool Loosening bolts and nuts
Radiator pressure tester Checking radiator and radiator cap
PBIC0190E
PBIC1982E
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CO-6
< FUNCTION DIAGNOSIS >
COOLING SYSTEM
FUNCTION DIAGNOSIS
COOLING SYSTEM
Cooling CircuitINFOID:0000000003771281
WBIA0439E
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COOLING SYSTEMCO-7
< FUNCTION DIAGNOSIS >
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SchematicINFOID:0000000003771282
WBIA0463E
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CO-8
< FUNCTION DIAGNOSIS >
OVERHEATING CAUSE ANALYSIS
OVERHEATING CAUSE ANALYSIS
Troubleshooting ChartINFOID:0000000003771283
SymptomCheck items
Cooling sys-
tem parts
malfunction Poor heat transfer
Water pump malfunction Worn or loose drive belt
—
Thermostat stuck closed Coolant circulation
Damaged fins
Dust contamination or pa-
per clogging
Physical damage
Clogged radiator cooling
tube Excess foreign material
(rust, dirt, sand, etc.)
Water cut valve malfunction Excess foreign material
(rust, dirt, sand, etc.), phys-
ical damage
Reduced air flow Cooling fan does not oper-
ate
Fan assembly —
High resistance to fan rota-
tion
Damaged fan blades
Damaged radiator shroud —Radiator shroud —
Improper engine coolant
mixture ratio —
Engine coolant viscosity —
Poor engine coolant quality —Engine coolant density —
Insufficient engine coolant Engine coolant leaksCooling hose
Loose clamp
Cracked hose
Water pump Poor sealing
Radiator cap Loose
Poor sealing
Radiator O-ring for da
mage, deterio-
ration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Overflowing reservoir tank Exhaust gas leaks into cool-
ing system Cylinder head deterioration
Cylinder head gasket deteri-
oration
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OVERHEATING CAUSE ANALYSISCO-9
< FUNCTION DIAGNOSIS >
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Except cool-
ing system
parts mal-
function —
Overload on engine Abusive driving
High engine rpm under no
load
Driving in low gear for ex-
tended time
Driving at extremely high
speed
Powertrain system malfunc-
tion
—
Installed improper size
wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air
flow Blocked radiator grille Installed car brassiere
—
Mud contamination or paper
clogging
Blocked bumper
Blocked radiator
Blocked condenser
Blocked air flow
Installed large fog lamp
Symptom
Check items
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CO-10
< ON-VEHICLE MAINTENANCE >
ENGINE COOLANT
ON-VEHICLE MAINTENANCE
ENGINE COOLANT
InspectionINFOID:0000000003771284
LEVEL CHECK
• Check if the engine coolant reservoir tank level is within MIN toMAX level when engine is cool.
• Adjust engine coolant level as necessary.
CHECKING COOLING SYSTEM FOR LEAKS
WARNING:
Never remove the radiator or reservoir cap when th e engine is hot. Serious burns could occur from
high-pressure engine coolant escaping from the radiator or reservoir.
• To check for leakage, apply pressure to the cooling system at the
reservoir filler neck using suitable tool and Tool.
CAUTION:
Higher pressure than specified may cause radiator damage.
NOTE:
In case that engine coolant decreases, replenish cooling system
with engine coolant.
• If any concerns are found, repair or replace damaged parts.
CHECKING RESERVOIR CAP
• Check reservoir cap relief pressure using suitable tool and Tool.
NOTE:
Apply engine coolant to the cap seal.
• Replace the reservoir cap if there is any damage in the negative- pressure valve, or if the open-valve pressure is outside of the limit.
CHECKING RADIATOR CAP
SMA412B
Tool number : EG17650301 (J-33984-A)
Leakage test pressure : 137 kPa (1.4 kg/cm, 20 psi)
WBIA0612E
Tool number : EG17650301 (J-33984-A)
Standard : 95 - 125 kPa (0.97 - 1.28 kg/cm
2, 14 - 18 psi)
WBIA0611E
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ENGINE COOLANTCO-11
< ON-VEHICLE MAINTENANCE >
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Inspect the radiator cap.
NOTE:
Thoroughly wipe out the radiator filler
neck to remove any waxy resi-
due or foreign material.
• Replace the cap if the metal plunger cannot be seen around the edge of the black rubber gasket.
• Replace the cap if deposits of waxy residue or other foreign mate- rial are on the black rubber gasket or the metal retainer.
• Pull negative-pressure valve to open it and make sure that it closes completely when released.
• Make sure that there is no dirt or damage on the valve seat of radi-
ator cap negative-pressure valve.
• Make sure that there are no unusualness in the opening and clos- ing conditions of negative-pressure valve.
Changing Engine CoolantINFOID:0000000003771285
WARNING:
• To avoid being scalded, never change the coolant when the engine is hot.
• Wrap a thick cloth around the cap to carefully remo ve the cap. First, turn the cap a quarter of a turn
to release any built-up pressure, then push down and turn the cap all the way to remove it.
DRAINING ENGINE COOLANT
1. Turn ignition switch ON and set temperature control lever all the way to HOT position or the highest tem-
perature position. Wait 10 seconds and turn ignition switch OFF.
2. Remove the engine front undercover using power tool.
3. Open the radiator drain plug at the bottom of the radiator, and remove the radiator filler cap. This is the only step required
when partially draining the cooling system (radiator only).
CAUTION:
Do not to allow the coolant to contact the drive belts.
4. When draining all of the coolant in the system for engine removal or repair, it is necessary to drain the cylinder block.
Remove the RH cylinder block drain plug to drain the right bank
and the oil cooler hose to drain the left bank as shown.
PBIC2816E
SMA967B
WBIA0391E
PBIC0146E
Revision: December 20092009 QX56