TM-142
< SYMPTOM DIAGNOSIS >
SYSTEM SYMPTOM
DIAGNOSTIC PROCEDURE
1.CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to TM-32, "CONSULT-III Function (TRANSMISSION)"
.
Do the self-diagnostic results indicate torque conv erter clutch solenoid valve, engine speed signal, input
speed sensor, CAN communication?
YES >> Check the malfunctioning system. Refer to TM-64, "Diagnosis Procedure", TM-52, "Diagnosis
Procedure", TM-47, "Diagnosis Procedure", TM-39, "Diagnosis Procedure".
NO >> GO TO 2.
2.CHECK SYMPTOM
Check again. Refer to TM-191, "Cruise Test - Part 1"
.
OK or NG
OK >> INSPECTION END
NG >> GO TO 3.
3.PERFORM TCM INSPECTION
1. Perform TCM input/output signals inspection. Refer to TM-104, "Reference Value"
.
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
Engine Speed Does Not Return to IdleINFOID:0000000003772006
SYMPTOM:
When a shift-down is performed, the engine speed does not smoothly return to the idling speed.
DIAGNOSTIC PROCEDURE
1.CHECK A/T FLUID LEVEL
Check A/T fluid level. Refer to TM-179, "Checking the A/T Fluid
(ATF)".
OK or NG
OK >> GO TO 2.
NG >> Refill ATF.
2.CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to TM-32, "CONSULT-III Function (TRANSMISSION)"
.
Do the self-diagnostic results indicate front brake sol enoid valve, direct clutch solenoid valve, accelerator
pedal position sensor, output speed sensor and vehicle speed signal?
YES >> Check the malfunctioning system. Refer to TM-82, "Diagnosis Procedure", TM-84, "Diagnosis
Procedure", EC-374, "Diagnosis Procedure", TM-50, "Diagnosis Procedure", TM-74, "Diagnosis
Procedure".
NO >> GO TO 3.
3.CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to TM-203, "Control Valve with TCM and A/T Fluid Temperature Sensor 2"
.
SAT638A
Revision: December 20092009 QX56
SYSTEM SYMPTOMTM-143
< SYMPTOM DIAGNOSIS >
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2. Check A/T fluid condition. Refer to TM-179, "Checking the A/T
Fluid (ATF)".
OK or NG
OK >> GO TO 4.
NG >> GO TO 7.
4.DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to TM-152,
"Symptom Table" (Symptom No.65).
OK or NG
OK >> GO TO 5.
NG >> Repair or replace damaged parts.
5.CHECK SYMPTOM
Check again. Refer to TM-191, "Cruise Test - Part 1"
OK or NG
OK >>INSPECTION END
NG >> GO TO 6.
6.PERFORM TCM INSPECTION
1. Perform TCM input/output signals inspection. Refer to TM-104, "Reference Value"
.
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
7.DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to TM-152,
"Symptom Table" (Symptom No.65).
OK or NG
OK >> GO TO 5.
NG >> Repair or replace damaged parts.
A/T Does Not Shift: 5GR → 4GRINFOID:0000000003772007
SYMPTOM:
When shifted from D5 to 44 position, does not downshift from 5GR to 4GR.
DIAGNOSTIC PROCEDURE
1.CHECK SELF-DIAGNOSIS RESULTS
Perform self-diagnosis. Refer to TM-32, "CONSULT-III Function (TRANSMISSION)"
.
Do the self-diagnosis results i ndicate transmission range switch?
YES >> Check the malfunctioning system. Refer to TM-44, "Diagnosis Procedure".
NO >> GO TO 2.
2.CHECK 4TH POSITION SWITCH CIRCUIT
With CONSULT-III
1. Turn ignition switch “ON”.
2. Select "ECU INPUT SIGNALS" in "DATA MONITO R" mode for "TRANSMISSION" with CONSULT-III.
3. Read out "OD CONT SW" switch moving selector lever to each position.
SCIA5199E
Revision: December 20092009 QX56
SYSTEM SYMPTOMTM-145
< SYMPTOM DIAGNOSIS >
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2. Check A/T fluid condition. Refer to TM-179, "Checking the A/T
Fluid (ATF)".
OK or NG
OK >> GO TO 6.
NG >> GO TO 9.
6.DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to TM-152,
"Symptom Table" (Symptom No.14).
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
7.CHECK SYMPTOM
Check again. Refer to TM-194, "Cruise Test - Part 3"
.
OK or NG
OK >> INSPECTION END
NG >> GO TO 8.
8.PERFORM TCM INSPECTION
1. Perform TCM input/output signals inspection. Refer to TM-104, "Reference Value"
.
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
9.DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to TM-152,
"Symptom Table" (Symptom No.14).
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
A/T Does Not Shift: 4GR → 3GRINFOID:0000000003772008
SYMPTOM:
When shifted from 44 to 33 position, does not downshift from 4GR to 3GR.
DIAGNOSTIC PROCEDURE
1.CHECK SELF-DIAGNOSIS RESULTS
Perform self-diagnosis. Refer to TM-32, "CONSULT-III Function (TRANSMISSION)"
.
Do the self-diagnosis results i ndicate transmission range switch?
YES >> Check the malfunctioning system. Refer to TM-44, "Diagnosis Procedure".
NO >> GO TO 2.
2.CHECK A/T FLUID LEVEL
SCIA5199E
Revision: December 20092009 QX56
SYSTEM SYMPTOMTM-147
< SYMPTOM DIAGNOSIS >
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NG >> Repair or replace damaged parts.
8.DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to TM-152,
"Symptom Table" (Symptom No.15).
OK or NG
OK >> GO TO 6.
NG >> Repair or replace damaged parts.
A/T Does Not Shift: 3GR → 2GRINFOID:0000000003772009
SYMPTOM:
When shifted from 33 to 22 position, does not downshift from 3GR to 2GR.
DIAGNOSTIC PROCEDURE
1.CHECK SELF-DIAGNOSIS RESULTS
Perform self-diagnosis. Refer to TM-32, "CONSULT-III Function (TRANSMISSION)"
.
Do the self-diagnosis results i ndicate transmission range switch?
YES >> Check the malfunctioning system. Refer to TM-44, "Diagnosis Procedure".
NO >> GO TO 2.
2.CHECK A/T FLUID LEVEL
Check the A/T fluid level. Refer to TM-179, "Checking the A/T Fluid
(ATF)".
OK or NG
OK >> GO TO 3.
NG >> Refill ATF.
3.CHECK CONTROL CABLE
Check the control cable.
Refer to TM-195, "Checking of A/T Position"
.
OK or NG
OK >> GO TO 4.
NG >> Adjust control cable. Refer to TM-195, "Adjustment of A/
T Position".
4.CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to TM-201, "Oil Pan"
.
SAT638A
LCIA0345E
Revision: December 20092009 QX56
TM-148
< SYMPTOM DIAGNOSIS >
SYSTEM SYMPTOM
2. Check A/T fluid condition. Refer to TM-179, "Checking the A/T
Fluid (ATF)".
OK or NG
OK >> GO TO 5.
NG >> GO TO 8.
5.DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are dam aged, repair or replace damaged parts. Refer to TM-152,
"Symptom Table" (Symptom No.16).
OK or NG
OK >> GO TO 6.
NG >> Repair or replace damaged parts.
6.CHECK SYMPTOM
Check again. Refer to TM-194, "Cruise Test - Part 3"
.
OK or NG
OK >> INSPECTION END
NG >> GO TO 7.
7.PERFORM TCM INSPECTION
1. Perform TCM input/output signals inspection. Refer to TM-104, "Reference Value"
.
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
8.DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are dam aged, repair or replace damaged parts. Refer to TM-152,
"Symptom Table" (Symptom No.16).
OK or NG
OK >> GO TO 6.
NG >> Repair or replace damaged parts.
A/T Does Not Shift: 2GR → 1GRINFOID:0000000003772010
SYMPTOM:
When shifted from 22 to 11 position, does not down shift from 2GR to 1GR.
DIAGNOSTIC PROCEDURE
1.CHECK SELF-DIAGNOSIS RESULTS
Perform self-diagnosis. Refer to TM-32, "CONSULT-III Function (TRANSMISSION)"
.
Do the self-diagnosis results indicate transmission range switch?
YES >> Check the malfunctioning system. Refer to TM-44, "Diagnosis Procedure".
NO >> GO TO 2.
2.CHECK 1ST POSITION SWITCH CIRCUIT
With CONSULT-III
1. Turn ignition switch “ON”.
2. Select "ECU INPUT SIGNALS" in "DATA MONITO R" mode for "TRANSMISSION" with CONSULT-III.
3. Read out "1 POSITION SW" switch moving selector lever to each position.
SCIA5199E
Revision: December 20092009 QX56
TM-150
< SYMPTOM DIAGNOSIS >
SYSTEM SYMPTOM
2. Check A/T fluid condition. Refer to TM-179, "Checking the A/T
Fluid (ATF)".
OK or NG
OK >> GO TO 6.
NG >> GO TO 9.
6.DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are dam aged, repair or replace damaged parts. Refer to TM-152,
"Symptom Table" (Symptom No.17).
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
7.CHECK SYMPTOM
Check again. Refer to TM-193, "Cruise Test - Part 2"
OK or NG
OK >>INSPECTION END
NG >> GO TO 8.
8.PERFORM TCM INSPECTION
1. Perform TCM input/output signals inspection. Refer to TM-104, "Reference Value"
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
9.DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are dam aged, repair or replace damaged parts. Refer to TM-152,
"Symptom Table" (Symptom No.17).
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
Vehicle Does Not Decele rate By Engine BrakeINFOID:0000000003772011
SYMPTOM:
No engine brake is applied when the gear is shifted from the 22 to 11.
DIAGNOSTIC PROCEDURE
1.CHECK SELF-DIAGNOSIS RESULTS
Perform self-diagnosis.
Do the self-diagnosis results indicate transmission range switch?
YES >> Check the malfunctioning system. Refer to TM-44, "Diagnosis Procedure".
NO >> GO TO 2.
2.CHECK 1ST POSITION SWITCH CIRCUIT
With CONSULT-III
1. Turn ignition switch “ON”.
2. Select "ECU INPUT SIGNALS" in "DATA MONITO R" mode for "TRANSMISSION" with CONSULT-III.
3. Read out "1 POSITION SW" moving switch selector lever to each position.
SCIA5199E
Revision: December 20092009 QX56
PRECAUTIONSTM-175
< PRECAUTION >
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5. When the repair work is completed, return the ignition switch to the ″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of al l control units using CONSULT-III.
Precaution for On Board Diagnosis (OBD) System of A/T and EngineINFOID:0000000003772014
The ECM has an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.
CAUTION:
Be sure to turn the ignition sw itch “OFF” and disconnect the negati ve battery cable before any repair
or inspection work. The open/short circuit of related switches, sensors, solenoid valves, etc. Will
cause the MIL to light up.
Be sure to connect and lock the connectors secure ly after work. A loose (unlocked) connector will
cause the MIL to light up due to an open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
Be sure to route and secure the harnesses properly after work. Interference of the harness with a
bracket, etc. May cause the MIL to li ght up due to a short circuit.
Be sure to connect rubber tubes properly afte r work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to a malfunction of the EGR system or fuel injection system, etc.
Be sure to erase the unnecessary malfunction informa tion (repairs completed) from the TCM and
ECM before returning the vehicle to the customer.
PrecautionINFOID:0000000003772015
NOTE:
If any malfunctions occur in th e RE5R05A model transmission, repl ace the entire transmission assem-
bly.
Before connecting or disconn ecting the TCM harness connec-
tor, turn ignition switch “O FF” and disconnect negative bat-
tery cable. Because battery voltage is applied to TCM even if
ignition switch is turned “OFF”.
After performing each TROUBL E DIAGNOSIS, perform “DTC
(Diagnostic Trouble Code) CONFIRMATION PROCEDURE”.
If the repair is completed the DTC should not be displayed in the
“DTC CONFIRMATION PROCEDURE”.
Always use the specified brand of ATF. Refer to MA-12, "Fluids and Lubricants"
.
Use paper rags not cloth rags during work.
After replacing the ATF, dispose of the waste oil using the methods prescribed by law, ordinance, etc.
Before proceeding with disassembly, thoroughly clean the outsi de of the transmission. It is important to pre-
vent the internal parts from becoming contaminated by dirt or other foreign matter.
Disassembly should be done in a clean work area.
Use lint-free cloth or towels for wiping parts clean. Common shop rags can leave fibers that could interfere
with the operation of the transmission.
Place disassembled parts in order for easier and proper assembly.
SEF289H
SEF217U
Revision: December 20092009 QX56
TM-176
< PRECAUTION >
PRECAUTIONS
All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection orreassembly.
Gaskets, seals and O-rings should be replaced any time the transmission is disassembled.
It is very important to perform functional tests whenever they are indicated.
The valve body contains precision parts and requires extreme care when parts are removed and serviced. Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent springs
and small parts from becoming scattered or lost.
Properly installed valves, sleeves, plugs, etc. will s lide along bores in valve body under their own weight.
Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings and
seals, or hold bearings and washers in place during assembly. Do not use grease.
Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
Clean or replace ATF cooler if excessive foreign material is found in oil pan or clogging strainer. Refer to TM-
183, "A/T Fluid Cooler Cleaning".
After overhaul, refill the transmission with new ATF.
When the A/T drain plug is removed, only some of the fluid is drained. Old A/T fluid will remain in torque con- verter and ATF cooling system.
Always follow the procedures under “Changing A/T Fluid” in the AT section when changing A/T fluid. Refer to
TM-181, "Changing the A/T Fluid (ATF)"
.
Service Notice or PrecautionINFOID:0000000003772016
ATF COOLER SERVICE
If A/T fluid contains fictional material (clutches, bands, etc.), or if an A/T is repaired, overhauled, or replaced,
inspect and clean the A/T fluid cooler mounted in the radiat or or replace the radiator. Flush cooler lines with
cleaning solvent and compressed air after repair. For A/T fluid cooler cleaning procedure, refer to TM-183,
"A/T Fluid Cooler Cleaning". For radiator replacement, refer to CO-15, "Removal and Installation".
CHECKING AND CHANGING A/T FLUID
Increase ATF oil temperature to 80 °C (176 °F) first, then check and adjust oil level at 65 °C (149 °F).
NOTE:
The A/T has both water cooling and air cooling systems . The air cooling system has a bypass valve. When
ATF oil temperature is at or below 50 °C (122 °F), it does not flow through the air cooled system. If A/T oil
level is adjusted without flow throughout the entir e system, the level will be 10mm lower than required.
Therefore, all piping should be filled with oil when adjusting level.
OBD-II SELF-DIAGNOSIS
A/T self-diagnosis is performed by the TCM in combination with the ECM. Refer to the table on TM-32,
"CONSULT-III Function (TRANSMISSION)" for the indicator used to display each self-diagnostic result.
The self-diagnostic results indicated by the MIL ar e automatically stored in both the ECM and TCM memo-
ries.
Always perform the procedure on TM-30, "OBD-II Diagnostic Trouble Code (DTC)"
to complete the
repair and avoid unnecessary blinking of the MIL.
For details of OBD-II, refer to TM-30
.
Certain systems and components, especially those related to OBD, may use the new style slide-
locking type harness connector. For descrip tion and how to disconnect, refer to PG-68
.
Revision: December 20092009 QX56