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ASSEMBLYTM-273
< DISASSEMBLY AND ASSEMBLY >
CEF
G H
I
J
K L
M A
B
TM
N
O P
23. Install needle bearing to transmission case. CAUTION:
Take care with the direction of needle bearing. Refer toTM-229, "Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings".
Apply petroleum jelly to needle bearing.
24. Install output speed sensor to transmission case and tighten bolt to specified torque.
CAUTION:
Do not subject sensor to impact by dropping or hitting it.
Do not disassemble sensor.
Do not allow metal filings or any foreign material to get on
the sensor's front edge magnetic area.
Do not place sensor in an area affected by magnetism.
25. Install new rear oil seal until it is flush into the rear extension case (2WD models) using Tool or adapter case (4WD models)
using suitable tool.
CAUTION:
Apply ATF to rear oil seal.
Do not reuse rear oil seal.
26. Install return spring (1) to parking pawl (2).
SCIA5031E
Output speed sensor
bolt : 5.8 N·m (0.59 kg-m, 51 in-lb)
SCIA2320E
Tool number : ST33400001 (J-26082)
WCIA0475E
SCIA6180J
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ASSEMBLYTM-275
< DISASSEMBLY AND ASSEMBLY >
CEF
G H
I
J
K L
M A
B
TM
N
O P
32. Install output shaft in transmission case. CAUTION:
Do not mistake front of shaft for rear because both sides
look similar (thinner end is front side).
33. Install bearing race to output shaft.
34. Install rear extension assembly (2WD models) or adapter case assembly (4WD models) according to the following procedures.
a. 2WD models
i. Apply recommended sealant (Genuine Anaerobic Liquid Gasket or equivalent. Refer to GI-15, "Recommended Chemical Prod-
ucts and Sealants".) to rear extension assembly as shown.
CAUTION:
Completely remove all moisture, oil, old sealant and any
foreign material from the transmission case and rear exten-
sion assembly mating surfaces.
ii. Install rear extension assembly to transmission case. CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator suppor t when assembling the rear
extension assembly.
SCIA5030E
SCIA5245E
SCIA5212E
SCIA5029E
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TM-276
< DISASSEMBLY AND ASSEMBLY >
ASSEMBLY
iii. Install brackets (1) and tighten rear extension assembly boltsand (2 self-sealing bolts) to specified torque.
CAUTION:
Do not reuse self-sealing bolt.
b. 4WD models
i. Install gasket onto transmission case. CAUTION:
Completely remove all moistu re, oil, old gasket and any
foreign material from the transmission case and adapter
case assembly mating surfaces.
Do not reuse gasket.
ii. Install adapter case assembly to transmission case. CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator support when assembling the rear
extension assembly.
iii. Install bracket (2) and tighten adapter case assembly bolts (1) and (3) to specified torque.
CAUTION:
Do not reuse self-sealing bolt (3).Rear extension
assembly bolt
: 52 N·m (5.3 kg-m, 38 ft-lb)
Self-sealing bolt : 61 N·m (6.2 kg-m, 45 ft-lb)
WCIA0562E
SCIA5231E
SCIA5186E
Adapter case
assembly bolt : 52 N·m (5.3 kg-m, 38 ft-lb)
Self-sealing bolt : 61 N·m (6.2 kg-m, 45 ft-lb)
SCIA7220E
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ASSEMBLYTM-281
< DISASSEMBLY AND ASSEMBLY >
CEF
G H
I
J
K L
M A
B
TM
N
O P
53. Adjust brake band.
a. Loosen lock nut.
b. Tighten band servo anchor end pin to specified torque.
c. Back off band servo anchor end pin three turns.
d. Holding band servo anchor end pin, tighten lock nut to specified torque.
AdjustmentINFOID:0000000004187497
TOTAL END PLAY
Measure clearance between front sun gear and bearing race for oilpump cover.
Select proper thickness of bearing race so that end play is within specifications.
1. Measure dimensions “K” and “L” and then calculate dimension “J”.
a. Measure dimension “K”. Anchor end pin : 5.0 N·m (0.51 kg-m, 44 in-lb)
Lock nut : 46 N·m (4.7 kg-m, 34 ft-lb)
SCIA5498E
SCIA2810E
SCIA5350E
SCIA5351E
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Page 3930 of 4171
TM-282
< DISASSEMBLY AND ASSEMBLY >
ASSEMBLY
b. Measure dimension “L”.
c. Calculate dimension “J”.
2. Measure dimensions “M
1” and “M2” and then calculate dimen-
sion “M”.
a. Place bearing race and needle bearing on oil pump assembly.
b. Measure dimension “M
1”.
c. Measure dimension “M
2”.
“J”: Distance between oil pump fitting surface of
transmission case and needle
bearing mating surface
of front sun gear.
J = K – L
SCIA5352E
SCIA3125E
SCIA3124E
SCIA3126E
SCIA3127E
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ASSEMBLYTM-283
< DISASSEMBLY AND ASSEMBLY >
CEF
G H
I
J
K L
M A
B
TM
N
O P
d. Calculate dimension “M”.
3. Adjust total end play “T
1”.
Select proper thickness of bearing race so that total end play is within specifications.
Assembly (2)INFOID:0000000004187498
1. Install O-ring to oil pump assembly. CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
2. Install bearing race to oil pump assembly. CAUTION:
Apply petroleum jelly to bearing race.“M”: Distance between transmission case fitting sur-
face of oil pump and need
le bearing on oil pump.
M = M
1– M2
SCIA3125E
T1 = J – M
Total end play “T
1” : 0.25 - 0.55 mm (0.0098 - 0.0217 in)
Bearing races :Refer to TM-290, "General Specifica-
tion".
SCIA2810E
SCIA5172E
SCIA6529E
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TM-284
< DISASSEMBLY AND ASSEMBLY >
ASSEMBLY
3. Install oil pump assembly in transmission case.CAUTION:
Apply ATF to oil pump bearing.
4. Apply recommended sealant (Genuine RTV Silicone Sealant or equivalent. Refer to GI-15, "Recommended Chemical Products
and Sealants".) to oil pump assembly as shown.
CAUTION:
Completely remove all moistu re, oil, old sealant and any
foreign material from the oil pump bolts and oil pump bolt
mating surfaces.
5. Tighten oil pump bolts to specified torque. CAUTION:
Apply ATF to oil pump bushing.
6. Install O-ring to input clutch assembly. CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
7. Install converter housing to transmission case and tighten bolts to specified torque.
CAUTION:
Do not reuse self-sealing bolt (A).
SCIA2811E
SCIA5321E
Oil pump bolts : 48 N·m (4.9 kg-m, 35 ft-lb)
SCIA2300E
SCIA5011E
Converter housing bolt : 52 N·m (5.3 kg-m, 38 ft-lb)
Self-sealing bolt (A) : 61 N·m (6.2 kg-m, 45 ft-lb)
WCIA0662E
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Page 3936 of 4171
TM-288
< DISASSEMBLY AND ASSEMBLY >
ASSEMBLY
15. Install snap ring to A/T assembly harness connector.
16. Install magnets in oil pan.
17. Install oil pan to transmission case. Refer to TM-201, "Oil Pan"
.
18. Install torque converter.
a. Pour ATF into torque converter. NOTE:
Approximately 2 liters (2-1/8 US qt. 1-3/4 Imp qt) of fluid is
required for a new torque converter.
When reusing old torque converter, add the same amount of
fluid as was drained.
b. Install torque converter while aligning notches of torque con- verter with notches of oil pump.
CAUTION:
Install torque converte r while rotating it.
SCIA5300E
SCIA5200E
SAT428DA
SCIA5010E
Revision: December 20092009 QX56