2009 INFINITI QX56 service

SRC-4
< BASIC INSPECTION >
DIAGNOSIS AND REPAIR WORK FLOW
>> GO TO 3
3.TECHNICAL SERVICE BULLETINS
Check for technical service bulletins.
>> GO TO 4
4.USER MODE
Perform self-diagnosis using the "AIR BAG" warning lamp in User mode. Refer to SRC-13, "
SRS Operation
Check".
>> GO TO 5
5.SELF-DIAGNOSIS
Perform SELF-DIAGNOSIS. Refer to SRC-5, "
Trouble Diagnosis with CONSULT-III" (w/CONSULT-III) or
SRC-15, "
Self-Diagnosis Function (Without CONSULT-III)" (w/o CONSULT- III).
>> GO TO 6
6.REPLACE PART
Replace the malfunctioning part.
>> GO TO 7
7.FINAL CHECK
Check SRS using Diagnosis mode and User mode.
Does Diagnosis mode and User mode indicate SRS normal?
YES >> Inspection end.
NO >> GO TO 5
Revision: December 20092009 QX56

ON BOARD DIAGNOSTIC (OBD) SYSTEMSRC-13
< FUNCTION DIAGNOSIS >
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
Trouble Diagnosis IntroductionINFOID:0000000003775184
CAUTION:
• Do not use electrical test equipment on any circui t related to the SRS unless instructed to do so in
this Service Manual. SRS wiring harnesses can be id entified by yellow and/or orange harness con-
nectors.
• Do not attempt to repair, splice or modify SRS wiring harnesses. If a harness is damaged, replace it
with a new one.
• Keep ground connections clean.
DIAGNOSIS FUNCTION
The SRS self-diagnosis results can be read by usi ng “AIR BAG” warning lamp and/or CONSULT-III.
The User mode is exclusively prepared for the customer (driver). This mode warns the driver of a system mal-
function through the operation of the “AIR BAG” warning lamp.
The Diagnosis mode allows the technician to locate and inspect the malfunctioning part.
The mode applications for the “AIR BAG” warning lamp and CONSULT-III are as follows:
HOW TO PERFORM TROUBLE DIAGNOSES FOR QUICK AND ACCURATE REPAIR
A good understanding of the malfunction conditions can make troubleshooting faster and more accurate.
In general, each customer feels differently about a malf unction. It is important to fully understand the symp-
toms or conditions for a customer complaint.
Information From Customer
WHAT - Vehicle model
WHEN - Date, Frequencies
WHERE - Road conditions
HOW - Operating conditions, Symptoms
Preliminary Check
Check that the following parts are in good order.
•Battery
•Fuse
• System component-to-harness connections
SRS Operation CheckINFOID:0000000003775185
DIAGNOSTIC PROCEDURE 1
Checking SRS Operation Using “AIR BAG” Warning Lamp—User Mode
1. Turn the ignition switch from OFF to ON, and check that the air bag warning lamp blinks.
2. Compare the SRS air bag warning lamp blinking pattern with the examples.
User mode Diagnosis mode Display type
“AIR BAG” warning lamp XXON-OFF operation
CONSULT-III —XMonitoring
BF-1845D
Revision: December 20092009 QX56

PRECAUTIONSSRC-93
< PRECAUTION >
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005867464
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the battery, and wait at least 3 minutes before performing any service.
Precaution for SRS "AIR BAG" and "SEAT BELT PRE-TENSIONER" Service
INFOID:0000000003775253
• Do not use electrical test equipment to check SRS ci rcuits unless instructed to in this Service Manual.
• Before servicing the SRS, turn ignition switch OFF, disconnect both battery cables and wait at least 3 min- utes.
For approximately 3 minutes after the cables are remov ed, it is still possible for the air bag and seat belt pre-
tensioner to deploy. Therefore, do not work on any SR S connectors or wires until at least 3 minutes have
passed.
• The air bag diagnosis sensor unit must always be installed with the arrow mark “ ⇐” pointing toward the front
of the vehicle for proper operation. Also check air bag diagnosis sensor unit for cracks, deformities or rust
before installation and replace as required.
• The spiral cable must be aligned with the neutral position since its rotations are limited. Do not attempt to
turn steering wheel or column after removal of steering gear.
• Handle air bag module carefully. Always place driver and front passenger air bag modules with the pad side facing upward and seat mounted front side air bag module standing with the stud bolt side facing down.
• Conduct self-diagnosis to check entire SRS for proper function after replacing any components.
• After air bag inflates, the front instrument panel assembly should be replaced if damaged.
Occupant Classification System PrecautionINFOID:0000000003775254
Replace occupant classification system control uni t and passenger front seat cushion as an assembly.
Revision: December 20092009 QX56

ST-1
STEERING
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CONTENTS
STEERING SYSTEM
PRECAUTION ................ ...............................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .....................................
3
Precaution for Steering System ................................4
PREPARATION ............................................5
PREPARATION .............................................. .....5
Special Service Tool ........................................... ......5
Commercial Service Tool ..........................................6
FUNCTION DIAGNOSIS ...............................7
HEATED STEERING WHEEL ........................ .....7
System Diagram .................................................. ......7
System Description ...................................................7
Component Parts Location ........................................7
Component Description .............................................8
COMPONENT DIAGNOSIS ..........................9
HEATED STEERING WHEEL ........................ .....9
Wiring Diagram ................................................... ......9
SYMPTOM DIAGNOSIS ..............................12
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ ....
12
NVH Troubleshooting Chart ................................ ....12
ON-VEHICLE MAINTENANCE ....................13
POWER STEERING FLUID ........................... ....13
Checking Fluid Level ........................................... ....13
Checking Fluid Leakage ..........................................13
Air Bleeding Hydraulic System ................................13
ON-VEHICLE REPAIR .................................15
STEERING WHEEL ..........................................15
On-Vehicle Inspection and Service ..................... ....15
POWER STEERING OIL PUMP .......................17
On-Vehicle Inspection and Service .........................17
REMOVAL AND INSTALLATION ...............18
STEERING WHEEL ..........................................18
Removal and Installation ..................................... ....18
TILT SYSTEM ...................................................19
Removal and Installation .........................................19
STEERING COLUMN ........................................20
Removal and Installation .........................................20
POWER STEERING GEAR AND LINKAGE ....23
Removal and Installation .........................................23
POWER STEERING OIL PUMP .......................26
Removal and Installation .........................................26
HYDRAULIC LINE ............................................27
Removal and Installation .........................................27
DISASSEMBLY AND ASSEMBLY ..............29
STEERING COLUMN ........................................29
Disassembly and Assembly ................................. ....29
POWER STEERING GEAR AND LINKAGE ....32
Disassembly and Assembly .....................................32
POWER STEERING OIL PUMP .......................35
Disassembly and Assembly .....................................35
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .............................................
36
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
36
Steering Wheel .................................................... ....36
Revision: December 20092009 QX56

PRECAUTIONSST-3
< PRECAUTION >
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005867894
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
 Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
 Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
 When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
 When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Precaution Necessary for Steering Wh eel Rotation After Battery Disconnect
INFOID:0000000005867895
NOTE:
 This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM).
 Remove and install all control units after disconnecti ng both battery cables with the ignition knob in the
″ LOCK ″ position.
 Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS , an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery pow er is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.
Revision: December 20092009 QX56

PREPARATIONST-5
< PREPARATION >
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PREPARATION
PREPARATION
Special Service ToolINFOID:0000000003775117
The actual shapes of Kent-Moore tools may differ fr om those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name Description
HT72520000
(J-25730-A)
Ball joint remover Removing ball joint
KV40107300
(—)
Band clamp pliers Crimping boot clamps
1. KV48105300-4 and 5295262U10
(—
Connector A and O-ring
2. KV48105300-3 and 5295262U00
(—)
Eye-bolt and O-ring
3. KV48103500
(J-26357 and J-26357-10)
Pressure gauge and shut-off valve
4. KV48105300-1 and 5295262U00
(—)
Connector B and O-ring
5. KV48105300-2 —— )
Nut Measuring oil pump relief pressure
ST27180001
(J-25726-A)
Steering wheel puller Removing steering wheel
NT146
ZZA1229D
SGIA0427E
ZZA0819D
Revision: December 20092009 QX56

ST-6
< PREPARATION >
PREPARATION
Commercial Service Tool
INFOID:0000000003775118
ST3127S000
(J-25765-A)
Preload gauge
1. GG9103000
(J-25765-A)
Torque wrench
2. HT62940000
(—)
Socket adapter
3. HT62900000
(—)
Socket adapter Inspecting sliding torque, steering torque and
rotating torque for ball joint
(—)
J-44372
Spring gauge Measure steering wheel turning force or rack
sliding force
Tool number
(Kent-Moore No.)
Tool name
Description
S-NT541
LST024
Tool name
Description
Power tool Removing nuts and bolts
PBIC0190E
Revision: December 20092009 QX56

STEERING WHEELST-15
< ON-VEHICLE REPAIR >
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ON-VEHICLE REPAIR
STEERING WHEEL
On-Vehicle Inspection and ServiceINFOID:0000000004187602
CHECKING CONDITION OF INSTALLATION
 Check installation condition of steering gear assemb ly, front suspension, axle and steering column.
 Check if movement exists when steering wheel is mo ved up and down, to the left and right and to the axial
direction.
 Check if the nuts for steering gear assembly are loose. Refer to ST-23, "Removal and Installation"
.
CHECKING STEERING WHEEL PLAY
1. Turn tires straight ahead, start engine, then turn steer ing wheel to the left and right lightly, and measure
steering wheel movement on the outer circumference when steering wheel is turned up to the point where
tires start moving.
CHECKING NEUTRAL POSITION ON STEERING WHEEL
 Check neutral position on steering wheel after confirming that front wheel alignment is correct. Refer to FSU-
6, "Front Wheel Alignment".
1. Turn tires straight ahead, check if st eering wheel is in the neutral position.
2. If it is not in the neutral position, remo ve steering wheel and reinstall it correctly.
3. If the neutral position cannot be attained by repositi oning the steering wheel two teeth or less on steering
stem, loosen tie-rod lock nuts of steering outer socket s, then adjust tie-rods by the same amount in the
opposite direction.
CHECKING STEERING WHEEL TURNING FORCE
1. Park vehicle on a level, dry surface and set parking brake.
2. Start engine.
3. Bring power steering fluid up to operating temperature of 60 °– 80 °C (140 °– 176 °F).
4. Tires need to be inflated to specified pressure. Refer to WT-45, "Tire"
.
End play of the axial direction for steering wheel : Refer to
ST-
36, "Steering
Wheel"
LGIA0024E
Steering wheel play on the outer circumference : Refer to ST-36, "Steering
Wheel"
Revision: December 20092009 QX56